2015 Arctic Cat 300 UTILITY DVX 300 ATV Service Manual
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Table Of Contents:
2015 Arctic Cat 300 UTILITY DVX 300 ATV Service Manual
General Information………………………………………………….. 2
General Specifications………………………………………….. 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Genuine Parts……………………………………………………… 5
Preparation For Storage ……………………………………….. 5
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-Up………………………………….. 7
Lubrication Points ………………………………………………… 7
Air Filter ……………………………………………………………… 7
Valve/Tappet Clearance………………………………………… 8
Testing Engine Compression…………………………………. 8
Spark Plug ………………………………………………………….. 9
Muffler/Spark Arrester ………………………………………….. 9
Engine Oil – Filter …………………………………………………. 9
Rear Drive Lubricant (Utility) ……………………………….. 10
Transmission Lubricant……………………………………….. 11
Drive Chain (DVX) ……………………………………………… 11
Driveshaft/Coupling (Utility) …………………………………. 12
Nuts/Bolts/Cap Screws……………………………………….. 12
Shift Lever…………………………………………………………. 12
Hydraulic Brake Systems…………………………………….. 13
Auxiliary/Rear Hydraulic Brake …………………………….. 15
Burnishing Brake Pads ……………………………………….. 16
Checking/Replacing V-Belt ………………………………….. 17
Steering/Frame/Controls…………………………………………. 19
Body ………………………………………………………………… 19
Steering Post Cover/Instrument Pod …………………….. 21
Steering Post/Tie Rods……………………………………….. 22
Measuring/Adjusting Toe-In/Toe-Out …………………….. 24
Front Brake Lever/Master Cylinder Assembly…………. 24
Auxiliary Brake Pedal/Master Cylinder Assembly ……. 25
Throttle Control ………………………………………………….. 26
Headlight/Taillight-Brakelight ……………………………….. 27
Troubleshooting …………………………………………………. 28
Engine/Transmission………………………………………………. 29
Removing Engine/ Transmission ………………………….. 30
Top-Side Components ………………………………………… 35
Removing Top-Side Components …………………………. 35
Servicing Top-Side Components ………………………….. 37
Installing Top-Side Components …………………………… 41
Left-Side Components………………………………………… 43
Removing Left-Side Components…………………………. 43
Servicing Left-Side Components ………………………….. 44
Installing Left-Side Components…………………………… 50
Right-Side Components ……………………………………… 51
Removing Right-Side Components ………………………. 51
Servicing Right-Side Components………………………… 57
Installing Right-Side Components ………………………… 63
Center Crankcase Components …………………………… 64
Separating Crankcase Halves ……………………………… 64
Disassembling Crankcase Half…………………………….. 64
Servicing Center Crankcase Components …………….. 65
Assembling Crankcase Half…………………………………. 66
Joining Crankcase Halves …………………………………… 66
Installing Engine/Transmission ………………………………67
Troubleshooting…………………………………………………..70
Fuel/Lubrication/Cooling ………………………………………….73
Carburetor ………………………………………………………….73
Throttle Cable Free-Play ………………………………………77
Engine RPM (Idle) ……………………………………………….77
Gas Tank ……………………………………………………………77
Gas Tank Valve …………………………………………………..78
Gas/Vent Hoses ………………………………………………….78
Oil Flow Chart …………………………………………………….78
Oil Pump ……………………………………………………………79
Liquid Cooling System …………………………………………79
Radiator……………………………………………………………..79
Hoses/Thermostat……………………………………………….80
Fan ……………………………………………………………………80
Water Pump ……………………………………………………….80
Troubleshooting…………………………………………………..81
Electrical System……………………………………………………..82
RPM Limiter ……………………………………………………….82
Switches…………………………………………………………….82
Battery……………………………………………………………….82
Brakelight Switch (Auxiliary)………………………………….83
Brakelight Switch (Handlebar Control) ……………………83
Coolant Temperature and Cooling Fan Switches ……..84
Fan Motor …………………………………………………………..84
Fuse Block………………………………………………………….84
Fuses ………………………………………………………………..85
Ignition Coil ………………………………………………………..85
Indicator Lights (DVX) ………………………………………….86
LCD Gauge Assembly………………………………………….86
Ignition Switch …………………………………………………….87
Handlebar Control Switches………………………………….87
Magneto Coils …………………………………………………….88
Starter Motor ………………………………………………………88
Starter Relay ………………………………………………………88
CDI Unit……………………………………………………………..89
Regulator/Rectifier ………………………………………………89
Start-in-Gear Relay ……………………………………………..89
Headlights ………………………………………………………….90
Taillight – Brakelight ……………………………………………..90
Ignition Timing…………………………………………………….90
Troubleshooting…………………………………………………..91
Drive System……………………………………………………………93
Rear Drive Assembly Schematics ………………………….93
Rear Drive Axle (DVX)………………………………………….93
Rear Drive Axle (Utility) ………………………………………..96
Troubleshooting Drive System……………………………..105
Troubleshooting Brake System…………………………….105
Suspension ……………………………………………………………106
Front and Rear Suspension Assembly Schematics ..106
Front Shock Absorbers……………………………………….106
Rear Shock Absorber …………………………………………107
Swing Arm………………………………………………………..108
Front A-Arms…………………………………………………….111
Wheels and Tires ………………………………………………113
Troubleshooting…………………………………………………114
Description:
2015 Arctic Cat 300 UTILITY DVX 300 ATV Service Manual
- This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2015 Arctic Cat ATV 300 Utility/DVX 300 and is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
