2014 Arctic Cat Prowler HDX ROV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat Prowler HDX ROV Service Manual – PDF DOWNLOAD
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2014 Arctic Cat Prowler HDX. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
- All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat Prowler HDX ROV Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 5
Gasoline – Oil – Lubricant 5
Genuine Parts 6
Preparation For Storage 6
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug 9
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter 10
Front Differential – Rear Drive Lubricant 11
Driveshaft/Coupling 12
Nuts/Bolts/Cap Screws 12
Headlight/Taillight-Brakelight 12
Shift Lever 13
Hydraulic Brake System 13
Burnishing Brake Pads 15
Checking/Replacing V-Belt 15
Steering/Frame/Controls 17
Electronic Power Steering (EPS) 17
Tie Rods 19
Steering Assembly 20
Steering Wheel 21
Upper Steering Shaft 21
Intermediate Steering Shaft Assembly 22
Steering Knuckles 23
Accelerator Pedal 25
Shift Lever 25
Shift Cable 26
LCD Gauge/Indicator Lights 27
Checking/Adjusting Front Wheel Alignment 28
Front Bumper Assembly 29
Hood 29
Fenders 30
Floor 30
Dashboard 31
Belly Panel 31
Exhaust System 31
Cargo Box 32
Taillight Assembly 32
Seat 32
Troubleshooting 33
Engine/Transmission 34
Troubleshooting 35
Removing Engine/Transmission 37
Servicing Engine (500) 40
Servicing Engine (700) 79
Installing Engine/Transmission 118
Fuel/Lubrication/Cooling 121
Electronic Fuel Injection 121
Gas Tank 122
Gas/Vent Hoses 124
Oil Filter/Oil Pump 124
Liquid Cooling System 125
Radiator 125
Thermostat 126
Fan 127
Water Pump 127
Electric Fuel Pump/Fuel Level Sensor 128
Troubleshooting 130
Electrical System 131
Battery 131
RPM Limiter 132
Switches 132
Accessory Receptacle/Connector 132
Brakelight Switch 133
Engine Coolant Temperature (ECT) Sensor 133
Fan Motor 134
Power Distribution Module (PDM) 134
Ignition Coil 134
EFI Sensors/Components 135
Speed Sensor 136
Electronic Power Steering (EPS) 137
Ignition Switch 139
Headlight Switch 139
Drive Select Switch 139
Reverse Override Switch 140
Front Drive Actuator 140
Stator Coil/Crankshaft Position (CKP) Sensor 141
Starter Motor 142
Starter Relay 142
Electronic Control Module (ECM) 143
Regulator/Rectifier 143
Headlights 143
Taillight-Brakelight 143
Ignition Timing 144
EFI Diagnostic System 144
Tilt Sensor 149
Throttle Position Sensor (TPS) 150
Troubleshooting 151
Drive System 152
Front Drive Actuator 152
Front Differential 153
Drive Axles 164
Rear Gear Case 167
Hub 170
Hydraulic Brake Caliper 171
Universal Joints 175
Troubleshooting Drive System 177
Troubleshooting Brake System 177
Suspension 178
Front Shock Absorbers 178
Rear Shock Absorbers 178
Front A-Arms 184
Rear A-Arms 186
Wheels and Tires 188
Troubleshooting 189
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PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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