2014 Arctic Cat 700 Diesel ATV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat 700 Diesel ATV Service Manual – PDF DOWNLOAD
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2014 Arctic Cat 700 Diesel SD ATV and is designed to aid in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat 700 Diesel ATV Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 3
Break-In Procedure 4
Fuel – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Air Filter 7
Valve Clearance 8
Muffler/Spark Arrester 8
Adjusting Throttle Cable 8
Engine RPM (Idle) 8
Engine Oil – Filter 8
Transmission Lubricant 10
Front Differential/Rear Drive Lubricant 10
Tires 11
Driveshaft/Coupling 11
Injector Timing 11
Lights 11
Shift Lever 12
Frame/Welds/Racks 13
Hydraulic Brake Systems 13
Burnishing Brake Pads 14
Coolant 14
Checking/Replacing V-Belt 15
Fuel Filter 17
Steering Post/Tie Rods 21
Front Body Panel/Side Panels 18
Rear Body Panel/Rack 20
Handlebar Grip 23
Hand Brake Lever/Master Cylinder Assembly 23
Throttle Control 25
Shift Lever 26
LCD Gauge 26
Steering Knuckles 26
Measuring/Adjusting Toe-In 28
Front Rack 29
Front Bumper Assembly 29
Footrests 30
Belly Panel 30
Exhaust System 30
Taillight Assembly 31
Seat 31
Troubleshooting 32
Engine/Transmission 33
Removing Engine/Transmission 34
Top-Side Components 38
Left-Side Components 66
Right-Side Components 72
Center Components 87
Installing Engine/Transmission 100
Troubleshooting 106
Fuel/Lubrication/Cooling 108
Diesel Fuel Injection System 108
Lift Pump 108
Unit Injectors 109
Injector Timing 109
Fuel Filter 109
Fuel Solenoid Assembly 109
Fuel Tank 110
Fuel/Vent Hoses 110
Oil Filter/Oil Pump 110
Testing Oil Pump Pressure 111
Liquid Cooling System 111
Radiator 111
Hoses/Thermostat 112
Fan 112
Water Pump 113
Troubleshooting 113
Electrical System 114
Battery 114
Testing Electrical Components 115
Switches 115
Accessory Receptacle/Connector 115
Brakelight Switch (Auxiliary) 115
Brakelight Switch (Handlebar Control) 116
Cooling Fan Switch 116
Engine Coolant Temperature (ECT) Switch/
Thermistor 117
Glow Plug Controller/Relay 117
Fan Motor 118
Fuse Block/Power Distribution Module 118
Speed Sensor 119
Ignition Switch 119
Handlebar Control Switches 120
Drive Select Switch 121
Front Drive/Differential Lock Actuator 121
Starter/Starter Solenoid 121
Starter Relay 122
Alternator/Regulator 123
Headlights 123
Taillight – Brakelight 124
Fuel Solenoid 124
Troubleshooting 125
Drive System/Brake System 126
Front Drive Actuator 126
Front Differential 127
Drive Axles 140
Rear Gear Case 142
Hub 143
Hydraulic Brake Caliper 144
Troubleshooting Drive System 147
Troubleshooting Brake System 148
Suspension 149
Shock Absorbers 149
Front A-Arms 149
Rear A-Arms 152
Wheels and Tires 153
Troubleshooting 154
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PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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