2013 Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
2013 Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
2013 Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
Frame……………………………………………………………………………………………… 19
OPERATOR MODULE…………………………………………………………………………………. 22
COUNTERWEIGHT…………………………………………………………………………………… 24
COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION……………………………………………………….. 25
OVERHEAD GUARD………………………………………………………………………………….. 26
FLOORPLATES AND STEPS……………………………………………………………………………. 28
HOOD WITH STANDARD OVERHEAD GUARD – E4.0-5.5XN …………………………………………………….. 30
HOOD WITH STANDARD OVERHEAD GUARD – E5.0XNS ……………………………………………………….. 32
FULL SUSPENSION SEAT MANUAL HYDRAULIC – SHEET 1 OF 2 ……………………………………………….. 34
FULL SUSPENSION SEAT MANUAL HYDRAULIC – SHEET 2 OF 2 ……………………………………………….. 38
FULL SUSPENSION SEAT ELECTRO HYDRAULIC – SHEET 1 OF 2 ………………………………………………. 40
FULL SUSPENSION SEAT ELECTRO-HYDRAULIC – SHEET 2 OF 2 ………………………………………………. 44
ARMREST SLIDER ASSEMBLY………………………………………………………………………….. 46
BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (→ 4/2013) ………………………………… 48
BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (4/2013 →) ………………………………… 52
BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E4.0-5.5XN (→ 4/2013) ……………………… 56
BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E4.0-5.5XN (4/2013 →) ……………………… 58
BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E5.0XNS ……………………………………. 60
DASH AND STEERING COLUMN COVERS FIXED COLUMN……………………………………………………….. 62
DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN…………………………………………………… 64
FENDERS………………………………………………………………………………………… 66
FORKS STANDARD TAPER CLASS III AND CLASS IV………………………………………………………… 67
FORKS STANDARD TAPER OPTIONAL – CLASS III AND CLASS IV ……………………………………………… 69
LOAD BACKREST EXTENSION………………………………………………………………………….. 72
NAMEPLATES AND LABELS SHEET 1 OF 2………………………………………………………………… 74
NAMEPLATES AND LABELS SHEET 2 OF 2………………………………………………………………… 76
NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS…………………………………………………… 78
ELECTRICAL SYSTEM…………………………………………………………………………………… 81
ELECTRICAL ARRANGEMENT…………………………………………………………………………… 84
BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD – E4.0-5.5XN …………………………………………. 86
BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD – E5.0XNS ……………………………………………. 87
BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD…………………………………………………………. 88
CONTROL PANELS AND CONTACTORS…………………………………………………………………….. 89
CONTACTOR AND FUSE ASSEMBLY………………………………………………………………………. 90
CONTACTOR ASSEMBLY UL-E………………………………………………………………………….. 91
CONTROLLER ASSEMBLY PUMP MOTOR……………………………………………………………………. 92
CONTROLLER ASSEMBLY TRACTION MOTOR………………………………………………………………… 94
DISPLAY GROUP AND HARNESS………………………………………………………………………… 96
LIGHTS…………………………………………………………………………………………. 98
MINI-LEVER CONTROLS 3 FUNCTION…………………………………………………………………….102
MINI-LEVER CONTROLS 4 FUNCTION…………………………………………………………………….104
POWER CABLES E4.0-5.5XN…………………………………………………………………………..106
POWER CABLES E5.0XNS……………………………………………………………………………..108
TILT SENSOR GROUP………………………………………………………………………………..110
TURN SIGNAL……………………………………………………………………………………..111
VEHICLE SYSTEM MANAGER……………………………………………………………………………112
WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY (→ 10/2013) …………………………………………….113
WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY (10/2013 →) …………………………………………….114
WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY (→ 10/2013) ……………………………………………..116
WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY (10/2013 →) ……………………………………………..118
WIRE HARNESS EMERGENCY DISCONNECT………………………………………………………………….119
WIRE HARNESS FRONT SWITCH…………………………………………………………………………120
WIRE HARNESS LIGHTS – LEFT HAND W/O TURN SIGNALS ……………………………………………………122
WIRE HARNESS LIGHTS – LEFT HAND W/TURN SIGNALS ……………………………………………………..124
WIRE HARNESS MAIN – MANUAL-HYDRAULIC SHEET 1 OF 3 …………………………………………………..126
WIRE HARNESS MAIN – MANUAL-HYDRAULIC SHEET 2 OF 3 …………………………………………………..130
WIRE HARNESS MAIN – MANUAL-HYDRAULIC SHEET 3 OF 3 …………………………………………………..134
WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 ………………………………………………….138
WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 ………………………………………………….142
WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 ………………………………………………….146
WIRE HARNESS MAIN LIGHTS CHASSIS – 80V …………………………………………………………….150
WIRE HARNESS MANUAL INTERLOCK……………………………………………………………………..153
WIRE HARNESS SEAT – E-HYDRAULIC …………………………………………………………………..154
WIRE HARNESS SEAT – MANUAL HYDRAULIC ………………………………………………………………156
WIRE HARNESS STEERING COLUMN………………………………………………………………………158
WIRE HARNESS SYNCHRONOUS STEERING………………………………………………………………….160
WIRE HARNESS TURN SIGNAL SWITCH……………………………………………………………………162
WIRE HARNESS TURN SIGNAL………………………………………………………………………….164
WIRE HARNESS JUMPER………………………………………………………………………………166
WIRE HARNESS LEFT HAND – WITHOUT TURN SIGNALS (10/2013 →) ………………………………………….168
WIRE HARNESS LEFT HAND – WITH TURN SIGNALS (10/2013 →) …………………………………………….170
DRIVE UNIT………………………………………………………………………………………….173
DRIVE AXLE AND ATTACHING PARTS…………………………………………………………………….176
DRIVE AXLE ASSEMBLY WET BRAKE – RIGHT AND LEFT HAND HUBS …………………………………………….178
DRIVE AXLE ASSEMBLY WET BRAKE – BRAKES AND DIFFERENTIAL ……………………………………………..182
DRIVE AXLE ASSEMBLY WET BRAKE – INPUT PINION CARRIER ………………………………………………..185
DIFFERENTIAL ASSEMBLY WET BRAKE……………………………………………………………………187
TRACTION MOTOR…………………………………………………………………………………..188
DRIVE TIRE AND WHEEL E4.0XN……………………………………………………………………….189
DRIVE TIRE AND WHEEL E5.0-5.5XN/E5.0XNS…………………………………………………………….190
STEERING SYSTEM……………………………………………………………………………………..191
STEER COLUMN FIXED……………………………………………………………………………….194
STEER COLUMN TELESCOPIC…………………………………………………………………………..196
STEER PUMP ASSEMBLY………………………………………………………………………………198
STEER AXLE WITHOUT SYNCHRONUS STEERING OPTION……………………………………………………….200
STEER AXLE WITH SYNCHRONUS STEERING OPTION………………………………………………………….204
STEER AXLE CYLINDER………………………………………………………………………………208
STEERING ACCUMULATOR……………………………………………………………………………..210
STEER TIRE AND WHEEL……………………………………………………………………………..211
STEERING WHEEL AND COLUMN FIXED……………………………………………………………………212
STEERING WHEEL AND COLUMN TELESCOPIC……………………………………………………………….213
STEERING COLUMN ASSEMBLY FIXED (→ 10/2013) ………………………………………………………..214
STEERING COLUMN ASSEMBLY FIXED (10/2013 →) ………………………………………………………..216
STEERING COLUMN ASSEMBLY TELESCOPIC (→ 10/2013) ……………………………………………………218
STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 →) ……………………………………………………219
BRAKE/ACCELERATOR SYSTEM……………………………………………………………………………..221
BRAKE SYSTEM…………………………………………………………………………………….224
BRAKE ASSEMBLY…………………………………………………………………………………..226
PARKING BRAKE VALVE………………………………………………………………………………228
MASTER CYLINDER………………………………………………………………………………….229
ACCELERATOR PEDAL ASSEMBLY (STANDARD)………………………………………………………………230
ACCELERATOR PEDAL ASSEMBLY (MONOTROL)………………………………………………………………231
HYDRAULIC SYSTEM…………………………………………………………………………………….233
HYDRAULIC SUPPLY AND RETURN……………………………………………………………………….236
HYDRAULIC TANK AND ATTACHING PARTS…………………………………………………………………240
HYDRAULIC HOSES STEERING………………………………………………………………………….242
HYDRAULIC PUMP AND MOTOR MOUNTING…………………………………………………………………244
HYDRAULIC PUMP 33 cc……………………………………………………………………………..246
HYDRAULIC MOTOR ASSEMBLY………………………………………………………………………….248
MANUAL CONTROL LEVERS…………………………………………………………………………….250
HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC – THREE AND FOUR FUNCTION ………………………..253
HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC – THREE AND FOUR FUNCTION ……………………………254
HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC ………………………………….256
HYDRAULIC CONTROL VALVE INLET SECTION – MANUAL HYDRAULIC …………………………………………….258
HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION ……………………….260
HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION …………………………..262
HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY – ELECTRO-HYDRAULIC …………………………………264
HYDRAULIC CONTROL VALVE INLET SECTION – ELECTRO-HYDRAULIC ……………………………………………266
TILT CYLINDER AND ATTACHING PARTS………………………………………………………………….268
TILT CYLINDER……………………………………………………………………………………270
Mast-Two Stage Limited Free-Lift………………………………………………………………………273
OUTER MAST TWO STAGE LIMITED FREE-LIFT……………………………………………………………..276
INNER MAST TWO STAGE LIMITED FREE-LIFT……………………………………………………………..280
MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 15482601) …………………………………..284
MAIN LIFT TWO STAGE LIMITED FREE-LIFT (PENDING PER ECN 15482601 →) …………………………………..288
MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – E4.0XN ……………………………………………..292
MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – E5.0-5.5XN/E5.0XNS …………………………………..294
CARRIAGE TWO STAGE LIMITED FREE-LIFT……………………………………………………………….298
HEADER HOSE TWO STAGE LIMITED FREE-LIFT…………………………………………………………….300
INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE LIFT CLASS IV – ORFS FITTINGS ………………………………306
Mast-Three Stage Full Free-Lift……………………………………………………………………….309
OUTER MAST THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) …………………………………..312
OUTER MAST THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) …………………………………..316
INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT………………………………………………………..320
INNER MAST THREE STAGE FULL FREE-LIFT………………………………………………………………324
MAIN LIFT THREE STAGE FULL FREE-LIFT……………………………………………………………….326
MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT……………………………………………………….330
FREE-LIFT THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) ……………………………………334
FREE-LIFT THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) ……………………………………338
FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT……………………………………………………….342
CARRIAGE THREE STAGE FULL FREE-LIFT………………………………………………………………..346
HEADER HOSE THREE STAGE FULL FREE-LIFT……………………………………………………………..348
Mast-Two Stage Full Free-Lift…………………………………………………………………………353
OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT……………………………………………………356
INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) ………………………..360
INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) ………………………..364
MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT…………………………………………………………368
FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT…………………………………………………………372
CARRIAGE TWO STAGE FULL FREE-LIFT………………………………………………………………….376
HEADER HOSE TWO STAGE FULL FREE-LIFT……………………………………………………………….378
OPTIONS…………………………………………………………………………………………….385
ACCUMULATOR……………………………………………………………………………………..388
BACK-UP ALARM……………………………………………………………………………………390
TAIL LIGHT MOUNTING………………………………………………………………………………391
MIRRORS…………………………………………………………………………………………392
MIRROR PANORAMIC…………………………………………………………………………………393
FIRE EXTINGUISHER………………………………………………………………………………..394
REAR DRIVE HANDLE………………………………………………………………………………..395
IMPACT SENSOR……………………………………………………………………………………396
DC CONVERTER AND ATTACHING PARTS…………………………………………………………………..398
INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS III – ORFS FITTINGS ……………………..400
INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS IV – ORFS FITTINGS ………………………402
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1067 MM (42 IN.) CLASS III …………………..404
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS III …………………..406
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS IV ……………………408
INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT – E4.0XN ……………………………………….410
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1067 MM (42 IN.) CLASS III ……………………..412
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III ……………………..414
INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT – E4.0XN ……………………………………………..416
INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III ……………………418
INTEGRAL SIDE-SHIFT TWO AND THREE STAGE FULL FREE-LIFT – E5.0-5.5XN/E5.0XNS ……………………………420
INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV ………………………422
INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV …………………….424
AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – WITHOUT QUICK DISCONNECT FITTINGS ……………….426
AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ….428
AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ………430
AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS ……………….434
AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ….436
AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ………438
AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS ………………….441
AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ……444
AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS …………446
FIELD SERVICE KITS…………………………………………………………………………………..449
HYDRAULIC CONVERSION KITS…………………………………………………………………………452
CONVERSION KIT ACCELERATOR PEDAL…………………………………………………………………..452
CONVERSION KIT WIDE TREAD…………………………………………………………………………452
CONVERSION KIT VERTICAL TO SIDE BATTERY REMOVAL OPTION……………………………………………….452
CONVERSION KIT FIXED TO TELESCOPE STEERING COLUMN……………………………………………………452
MISCELLANEOUS CONVERSION KITS……………………………………………………………………..453
ADD ON OPTIONS AUDIBLE ALARM………………………………………………………………………453
ADD ON OPTION KITS LIGHTS…………………………………………………………………………453
ADD ON TELEMETRY KITS SPEEDSHIELD………………………………………………………………….454
NUMERICAL INDEX……………………………………………………………………………………..455
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V