2011 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
FILE DETAILS:
2011 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
Language : English
Pages :164
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2011 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
FOREWORD 1
TABLE OF CONTENTS 2
General Information 3
General Specifications 3
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Fuel – Oil – Lubricant 5
RECOMMENDED FUEL 5
RECOMMENDED ENGINE OIL 5
RECOMMENDED TRANSMISSION LUBRICANT 5
RECOMMENDED FRONT DIFFERENTIAL/REAR DRIVE LUBRICANT 5
FILLING FUEL TANK 5
Genuine Parts 6
Preparation For Storage 6
Preparation After Storage 6
Periodic Maintenance/ Tune-Up 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
CLEANING AND INSPECTING FILTER 8
Valve Clearance 9
Muffler/Spark Arrester 9
Adjusting Throttle Cable 9
Engine RPM (Idle) 10
Engine Oil – Filter 10
Transmission Lubricant 11
Front Differential/Rear Drive Lubricant 11
Tires 12
TIRE SIZES 12
TIRE INFLATION PRESSURE 12
Driveshaft/Coupling 12
Nuts/Cap Screws/ Screws/Bolts 12
Injector Timing 12
Lights 12
HEADLIGHT 12
TAILLIGHT-BRAKELIGHT 13
CHECKING/ADJUSTING HEADLIGHT AIM 13
Shift Lever 14
CHECKING ADJUSTMENT 14
ADJUSTING SHIFT LEVER 14
Frame/Welds/Racks 14
Hydraulic Brake Systems 14
CHECKING/BLEEDING 14
INSPECTING HOSES 15
CHECKING/REPLACING PADS 15
Burnishing Brake Pads 16
Coolant 16
Checking/Replacing V-Belt 17
REMOVING 17
INSTALLING 17
Fuel Filter 18
Engine/Transmission 20
SPECIAL TOOLS 20
Specifications 20
Removing Engine/ Transmission 21
ENGINE/TRANSMISSION 21
TRANSMISSION 24
Top-Side Components 25
SPEED GOVERNOR 25
Removing/Disassembling 25
Inspecting 28
Assembling/Installing 29
CAMSHAFT/ROCKER ARMS 31
Removing 31
Inspecting 34
Installing 36
UNIT INJECTORS 38
Removing 38
Servicing 40
Installing 40
VALVE CLEARANCE ADJUSTMENT 43
STATIC INJECTOR TIMING 45
CYLINDER HEAD ASSEMBLY 47
Removing 47
Disassembling 48
Cleaning and Inspecting Cylinder Head/Valves 49
Servicing Valves/Valve Guides/ Valve Seats 50
Assembling Valves 50
Assembling Pre-Combustion Chambers/Glow Plugs 51
Installing 52
Left-Side Components 54
TIMING BELT 54
Removing 54
Inspecting 55
Installing 56
WATER PUMP 58
Removing 58
Servicing 58
Installing 58
OIL PUMP/CRANKSHAFT SEAL 58
Removing 58
Servicing 59
Installing 59
ALTERNATOR/REGULATOR 60
Removing 60
Servicing 60
Installing 60
Right-Side Components 61
FLYWHEEL/PTO/V-BELT HOUSING 61
Removing 61
Inspecting 61
Replacing Ring Gear 61
Installing 62
TRANSMISSION 62
Disassembling Gear Case 62
Disassembling Driveshaft/ Drive Bevel Assembly 65
Disassembling Countershaft 66
Inspecting 67
Assembling Countershaft 69
SECONDARY OUTPUT DRIVE GEARS 71
Initial Set-Up 71
Checking Backlash 72
Correcting Backlash 73
Assembling Gear Case 73
Center Components 76
ENGINE BLOCK ASSEMBLY 76
Removing 76
Cleaning and Inspecting 79
Installing 85
Installing Engine/ Transmission 90
TRANSMISSION 90
ENGINE/TRANSMISSION 91
Troubleshooting 96
Fuel/Lubrication/Cooling 99
SPECIAL TOOLS 99
Diesel Fuel Injection System 99
Lift Pump 99
REMOVING 99
INSTALLING 99
Unit Injectors100
Injector Timing100
Fuel Filter100
Fuel Solenoid Assembly100
REMOVING100
INSTALLING100
Fuel Tank101
REMOVING101
CLEANING AND INSPECTING101
INSTALLING102
Fuel/Vent Hoses102
Oil Filter/Oil Pump102
Testing Oil Pump Pressure102
Liquid Cooling System102
DRAINING COOLANT102
FILLING COOLANT103
Radiator103
REMOVING103
CLEANING AND INSPECTING103
INSTALLING103
Hoses/Thermostat104
REMOVING104
INSPECTING104
INSTALLING104
Fan104
REMOVING104
INSTALLING104
Water Pump104
Troubleshooting104
Electrical System105
SPECIAL TOOLS105
Battery105
Testing Electrical Components106
Switches106
Accessory Receptacle/ Connector106
VOLTAGE106
Brakelight Switch (Auxiliary)106
VOLTAGE (Wiring Harness Side)106
RESISTANCE (Switch Connector)107
Brakelight Switch (Handlebar Control)107
VOLTAGE (Wiring Harness Connector)107
RESISTANCE (Switch Connector)107
Cooling Fan Switch107
Engine Coolant Temperature (ECT) Switch/Thermistor108
Glow Plug Controller/ Relay108
Fan Motor109
VOLTAGE (Main Harness Connector to Fan Motor)109
RESISTANCE (Fan Motor Connector)109
Fuse Block/Power Distribution Module109
FUSES110
RELAYS110
Electronic Speedometer Speed Sensor110
Ignition Switch111
VOLTAGE111
RESISTANCE111
Handlebar Control Switches111
RESISTANCE (HI Beam)111
RESISTANCE (LO Beam)111
DIODE (Starter Button)112
RESISTANCE (Emergency Stop)112
Drive Select Switch112
RESISTANCE112
VOLTAGE112
Front Drive/Differential Lock Actuator112
VOLTAGE112
Starter/Starter Solenoid113
REMOVING113
INSTALLING113
TESTING VOLTAGE113
Starter Relay114
Alternator/Regulator114
TESTING114
REMOVING114
INSTALLING115
Headlights115
BULB VERIFICATION (Low and High Beam)115
VOLTAGE115
Taillight – Brakelight116
VOLTAGE (Taillight)116
VOLTAGE (Brakelight)116
Fuel Solenoid116
Troubleshooting117
Drive System118
SPECIAL TOOLS118
Front Drive Actuator118
REMOVING118
INSTALLING119
Front Differential119
REMOVING DIFFERENTIAL119
Disassembling Input Shaft122
Assembling Input Shaft123
Disassembling Differential Assembly124
Disassembling Pinion Gear126
Assembling Pinion Gear126
Shimming Procedure/Shim Selection127
Backlash127
Ring Gear End-Play129
Assembling Differential Assembly129
Removing/Installing Axle Seal131
INSTALLING DIFFERENTIAL131
Drive Axles132
REMOVING REAR DRIVE AXLE132
REMOVING FRONT DRIVE AXLE133
CLEANING AND INSPECTING133
DISASSEMBLING/ASSEMBLING AXLES134
INSTALLING REAR DRIVE AXLE134
INSTALLING FRONT DRIVE AXLE134
Rear Gear Case135
REMOVING135
RING GEAR/THRUST BUTTON135
Removing135
Inspecting135
Installing/Shimming135
INSTALLING136
Hub136
REMOVING136
CLEANING AND INSPECTING136
INSTALLING136
Hydraulic Brake Caliper137
REMOVING/DISASSEMBLING137
CLEANING AND INSPECTING139
ASSEMBLING/INSTALLING139
Troubleshooting Drive System141
Troubleshooting Brake System141
Suspension142
Shock Absorbers142
REMOVING142
CLEANING AND INSPECTING142
INSTALLING142
Front A-Arms143
REMOVING143
CLEANING AND INSPECTING144
INSTALLING144
Rear A-Arms145
REMOVING145
CLEANING AND INSPECTING146
INSTALLING146
Wheels and Tires147
TIRE SIZE147
TIRE INFLATION PRESSURE147
REMOVING147
CLEANING AND INSPECTING147
INSTALLING147
CHECKING/INFLATING147
Troubleshooting148
Steering/Frame149
Steering Post/Tie Rods149
REMOVING149
CLEANING AND INSPECTING150
INSTALLING150
Handlebar Grip151
REMOVING151
INSPECTING151
INSTALLING151
Steering Knuckles151
REMOVING AND DISASSEMBLING151
CLEANING AND INSPECTING152
ASSEMBLING AND INSTALLING152
Measuring/Adjusting Toe-In153
Front Rack155
REMOVING155
CLEANING AND INSPECTING155
INSTALLING155
Front Bumper Assembly155
REMOVING155
CLEANING AND INSPECTING155
INSTALLING155
Front Body Panel/Side Panels155
REMOVING155
CLEANING AND INSPECTING157
INSTALLING157
Footrests158
REMOVING158
CLEANING AND INSPECTING158
INSTALLING158
Belly Panel158
REMOVING/INSTALLING158
Exhaust System159
REMOVING MUFFLER159
INSPECTING MUFFLER159
INSTALLING MUFFLER159
Rear Body Panel/Rack159
REMOVING159
CLEANING AND INSPECTING159
INSTALLING160
Adjusting Headlight160
Taillight Assembly160
REMOVING160
INSPECTING160
INSTALLING160
Seat160
REMOVING/INSTALLING160
Troubleshooting161
Controls/Indicators162
Hand Brake Lever/ Master Cylinder Assembly162
REMOVING162
INSPECTING162
INSTALLING163
Throttle Control163
REMOVING163
INSTALLING164
ADJUSTING164
Shift Lever164
REMOVING164
INSTALLING164
Speedometer/ Tachometer/LCD164
REPLACING164
S.M 11/24
