2009 Opel Astra H Service Manual – PDF DOWNLOAD
DESCRIPTION:
2009 Opel Astra H Service Manual – PDF DOWNLOAD
The air conditioning system refrigerant :
- Air-conditioning system in a car Opel Astra directly charge the refrigerant HFC-134a (R-134a) or a similar material operational, fully equivalent to the specified properties. The use of another refrigerant will result in serious damage to the air conditioning system and the need for complete replacement of the system.
- Is not recommended to release the refrigerant into the atmosphere. The refrigerant HFC-134a (R-134a), used in cars, no adverse effects on the ozone layer of the atmosphere. However, entering the atmosphere of the refrigerant can be a small contribution to global warming.
Type of coolant :
Must use only the red (dark orange), not containing silicate antifreeze recommended for use by Opel, with the number 19 40 650 / 09 194 431 on the label. With prolonged use of anti-freeze can change the color to yellow. This does not affect the properties of the coolant, so it can be used until the next scheduled MOT.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2009 Opel Astra H Service Manual – PDF DOWNLOAD
1 IDENTIFICATION DATA 6
1 1 Typical plate 6
1 2 Engine number 7
1 3 Type, properties and volumes of working fluids 9
1 4 Recommended fuel 9
1 5 Recommendations for the choice of the viscosity of motor oil (petrol engines) 10
1 6 The air conditioning system refrigerant 10
1 7 Type of coolant 10
1 8 Keys, locks, sunroof, anti-theft system 10
1 9 Power Windows – Windowlifter 16
1 10 The combination of instruments and controls a car Opel Astra 18
1 11 Information display 33
1 12 Wipers and washer 44
1 13 Heating and ventilation system with air conditioning 48
1 14 Electronic climate control system 48
1 15 Automatic mode electronic climate control 51
1 16 Incandescent interior lighting 57
1 17 Rear-view mirrors 58
1 18 Steering wheel 60
1 19 The cigarette lighter plug and power outlet 61
1 20 Ashtrays 62
1 21 Front box kit 63
1 22 Compartment for glasses 63
1 23 Roofs – Sun visors 63
1 24 Seats 64
1 25 Passive safety system 78
1 26 Start the engine 82
1 27 Easytronic transmission 82
1 28 Driving with automatic transmission 85
1 29 Driving with a trailer 88
1 30 Installation of new tires 92
1 31 Condition of tires, rims 94
1 32 Start the engine by using an auxiliary start cable 95
1 33 Spare wheel 98
1 34 Replacement of the wheel 99
1 35 Towing Opel Astra 101
1 36 Kit repair tire 103
1 37 Motor Oil 105
1 38 Coolant 106
1 39 Brake Fluid 107
1 40 Electrical Equipment 107
2 TRANSMISION STRENGTH 109
2 1 General information 109
2 2 Transmission Clutch – The flow of the hydraulic clutch (gearbox – F13 / F17 + / F23 / M2O / M32) 110
2 3 Clutch – Removal, inspection and installation of hard plates and the driven clutch plate (without SAC) 111
2 4 Transmission Clutch – Removal and installation of piping and discharge hose coupling (gear – F13 / F17 / F17 + / F23 / M2O / M32) 118
2 5 Clutch – Replacement of the clutch pedal 124
2 6 Clutch – Manual Transmission 125
2 7 Clutch – gears and gear lever 127
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2 8 Clutch – Check transmission oil level 128
2 9 Clutch – Removal and installation of the transmission (F 13) 131
2 10 Transmission, removing and setting of the engine (dismantled) 134
2 11 Clutch – Replacing the crankcase-Replacement of the transmission housing (gearbox F13) 140
2 12 Clutch – Removal and installation of rear cover gear (F 13) 142
2 13 Clutch – Removal and installation of the differential (gearbox F13) 154
2 14 Clutch – Removal and installation of the main shaft (gearbox F13) 160
2 15 Automatic Transmission 171
2 16 Clutch – Torque 172
2 17 Clutch – Gear Main channel 172
2 18 Clutch – Adjust the cable selector switch automatic transmission 172
2 19 Propulsion mechanism Clutch – Drive Mechanism 173
2 20 Strength – Measurement of radial and lateral runout of the bearing wheels 174
2 21 Strength inclined gap block – Measurement of oblique gap block bearing 176
2 22 Installing shaft wheel Clutch – Removal and installation of roller wheel 177
2 23 Internal hinge Clutch – Replacement of internal velocity joints 181
2 24 External hinge Clutch – Replacement of external velocity joints 182
2 25 Clutch – Dismantling the outer constant velocity joints 183
3 CHASSIS 184
3 1 The body of the front axle 188
3 2 Rear axle 190
3 3 Shock Absorbers – rear axle 193
3 4 Spring rack with springs of the all-clear 194
3 5 Spring rack 195
3 6 Stabilizer / Lever / swivel arm 196
3 7 Continuous Damping Control System(CDC) 197
3 8 Wheels and Tires 199
3 9 Front Suspension 206
3 10 Adjust the front suspension 208
3 11 The difference base chassis 210
3 12 Offset Wheel 210
3 13 Removing and installation arm suspension 211
3 14 Removing and installing racks CDC spring with shock absorbers 212
3 15 Replacement of the front damping arm bushings 216
3 16 Pipe rack spring – Replacement of the spring supporting tube rack 218
3 17 Replacement Stabilizer 221
3 18 Replacement of rotary lever 222
3 19 Elastic beam rear suspension, Astra-G, Astra-H, Zafira – rear axle 223
3 20 Removing and installing wheel bearing 223
4 STEERING GEAR 226
4 1 EHPS – How it works 226
4 2 The visual differences between the systems, TRW and ZF 229
4 3 The steering mechanism – How it works EHPS ZF 229
4 4 The wiring harness connector electrohydraulic module 229
4 5 Casing steering 231
4 6 Steering gear – Steering Gear / tie rods 232
4 7 Steering Gear – Checking wheel play 232
4 8 Steering Gear – Testing the efforts of the steering wheel 232 4 9 Steering mechanism – Pumping system hydraulic power steering 233
4 10 Steering Gear – Check tie-rod ends and seals 233
4 11 Steering Gear – Check constant velocity joints 233
4 12 Steering mechanism – Checking power steering leak 235
4 13 Steering Gear – Check the level of the working fluid hydraulic 235
4 14 Steering mechanism – Filling and removal of air from the hydraulic system 236
4 15 Steering Gear – Replacement of the modulus of the steering column (CIM) 236
4 16 Steering mechanism – Replacing the steering column 238
4 17 Steering Gear – Replacement of steering ZF 243
4 18 Steering Gear – Replacement of tie rod 245
4 19 Steering Gear – Replacement of tie rod 247
4 20 Steering Gear – Replacement of the steering mechanism TRW 248
4 21 Steering Gear – Replacement covers on the steering mechanism 250
4 22 Steering Gear – Replacement of pipelines hydraulic steering system with amplifier (ZF) 252
5 BRAKES 254
5 1 General 254
5 2 Front brakes 256
5 3 Rear brakes 256
5 4 Power Brakes 257
5 5 Brake line 257
5 6 Master Cylinder, brakes 258
5 7 Anti-lock braking system ESP MK60 262
5 8 Check and adjust the brake system 267
5 9 Check brake fluid level in the cistern hydraulic braking 267
5 10 Removal of air from the hydraulic braking system 268
5 11 Brake hoses 268
5 12 Adjust the parking brake system 269
5 13 Replacement of the brake pedal 270
5 14 Removing and installing front brake hoses 274
5 15 Replacement of tubes of the braking system 276
5 16 Replacement of cistern hydraulic braking system 277
5 17 Removing and installing brake booster vacuum line 279
5 18 Replacement of Control Unit ABS (ESP MK60) 280
5 19 Removing and installing brake caliper front wheel 282
5 20 Removing and installing brake shoes lining the front wheel 284
5 21 Removal and installation of safety guard brakes the front wheel 287
5 22 Replacing the brake disc front wheel 290
5 23 Removing and installing rear wheel brake shield 291
5 24 Removal and installation of caliper brake rear wheel 292
5 25 Removing and installing brake pads rear wheel 297
5 26 Adjust the drum brake mechanism 300
5 27 Replacing brake pads disc brake rear wheel 301
6 ON-BOARD ELECTRICAL 306
6 1 General 306
6 2 Principle of AMU 306
6 3 Safety 306
6 4 Check for voltage 306
6 5 Searches of the short circuit 306
6 6 Check serviceability of earth 306
6 7 Lack of checks on the precipice 307
6 8 Wires, relays and fuses 307
6 9 Battery 309
6 10 Generator 313
6 11 Starter 314
6 12 Voltage regulator 315
6 13 Removing and installing windshield washer nozzles and rear window 315
6 14 Removal and installation faroomyvateley 316
6 15 Removal and installation of the reservoir / pump for washer fluid 316
6 16 Removal and installation of front wiper levers 319
6 17 Removal and installation of electric motor cleaners windscreen 320
6 18 Removing and installation of rear window wiper motor 320
6 19 Removal and installation of rain sensor 321
6 20 Removal and installation of instrument cluster 322
6 21 Removal and installation of information display 322
6 22 On-board electrical equipment – Removal and installation of outdoor lighting panel switches / lighting devices 323
6 23 On-board electrical equipment – Removing and installing the module gearshift paddles 324
6 24 On-board electrical equipment – Removal and installation of power switches console section of the dashboard 325
6 25 On-board electrical equipment – Removal, installation, switch mode of winter driving 325
6 26 On-board electrical equipment – Removal and installation of switches, electric windows front and rear doors 326
6 27 On-board electrical equipment – Removal and installation of remote control panel switches on the steering wheel 327
6 28 On-board electrical equipment – Removal and installation of sensor-switch hood (model with anti-theft system) 329
6 29 On-board electrical equipment – Removal and installation of sensor-switch door lock 329
6 30 Removal and installation of the loudspeaker 330
6 31 On-board electrical equipment – Removal and installation of outdoor antenna 332
7 BODY 332
7 1 General 332
7 2 Central and door locks 333
7 3 Removal and installation of body linings (moldings) 333
7 4 Decorative overlay on the back of the door 333
7 5 Removing and installing fairing lattice 334
7 6 Removal and installation of protection wheel arches 334
7 7 Removing and installing the front bumper / bumper moldings 335
7 8 Removal and installation of decorative radiator grille 337
7 9 Removal and installation of front wings 338
7 10 Removal, installation and adjustment of the hood 340
7 11 Adjustable hood clearances 340
7 12 Removing and installing the cable drive release latch lock hood 341
7 13 Removal, installation and adjustment of the back of the door 341
7 14 Removal and installation of door lining the back of 343
7 15 Removal and installation of the door back of 344
7 16 Removal, installation and adjustment of the side doors 344
7 17 Removing and installing lock side doors 345
7 18 Removal and installation of exterior side door handles 346
7 19 Removing and installation of the base outside door handles 348
7 20 Removing and installing upholstery, side door 349
7 21 Care body car Opel Astra 350
8 PLANS 352
8 1 Legend – designations used on electrical circuits 352
8 2 The cooling system of engine (engines Z14 XEP, Z16 XEP, Z18 XEP and Z17DTL) 356
8 3 Front and rear wiper / rain sensor / headlamp washers 357
8 4 Power Windows 358
8 5 Switch stop-signalov/Vyklyuchatel reversing lamps / switches Control outdoor lighting / lighting devices 359
8 6 Rear combination lamps / Light, license plate / brake light upper level 360
8 7 Headlamps (except xenon) / Fog lights 361
8 8 Cabin Interior lighting / power take-off socket / cigarette lighter / Lighting trunk 362
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