2007 Volvo 28 36 43 Trucks Service Manual – PDF DOWNLOAD
FILE DETAILS:
2007 Volvo 28 36 43 Trucks Service Manual – PDF DOWNLOAD
Size : 702 KB
Language : English
Format : PDF
Number of pages : 130 Pages
DESCRIPTION:
2007 Volvo 28 36 43 Trucks Service Manual – PDF DOWNLOAD
FOREWORD:
Descriptions and instructions in this handbook are based on design and method studies up to and including 1.2007. The products are under continual development. Values and repair methods may therefore differ on vehicles and components manufactured after this date. This service information uses the following observation and warning levels:
- Five electronic control modules are used; the Engine Management System (EMS) Module, Instrument CIufier Module (ICM), Vehicle Electronic Control Unit (VECU), Transmission Electronic Control Unit (TECU) and the Gear Selector Electronic Control Unit (GSECU). Together, these modules operate and communicate through the J1939 high speed serial data fine to control a variety of engine and vehicle cab functions. The Engine Management System (EMS) Module controls fuel timing and delivery, fan operation, engine protection functions, engine brake operation, the EGR valve, and the turbocharger nozzle.
- The Vehicle Electronic Control Unit (VECU) controls cruise control functions, accessory relay controls and idle shutdovm functions. The Instrument Cluster Module (ICM) primarily displays operational parameters and communicates these to the other ECU‘s- All have the capability to communicate over the J1587 normal speed data lines primarily for programming, diagnostics and data reporting. In addition to their control functions, the modules have on-board (fiagnostic capabilities. The on-board diagnostics are designed to detect faults or abnomial conditions that are not within nomial operating parameters.
- When the system detects a fault or abnomtal condition, the fault will be logged in one or both of the modules‘ memory, the vehicle operator wfll be advised that a fault has occurred by illumination a malfunction incficator lamp and a message in the driver information display, if equipped- The module may initiate the engine shutdown procedure if the system detemiines that the fault could damage the engine. In some situations when a fault is detected, the system will enter the ‘Iimp home” mode.
- The limp home mode allows continued vehicle operation but the system may substitute a sensor or signal value that may result in poor performance. In some instances, the system wfll continue to function but engine power may be limited to protect the engine and vehicle. Fault codes logged in the system memory can later be read, to aid in diagnosing the faults, with a diagnostic computer or through the instrument cluster display, if equipped. When diagnosing.
TABLE OF CONTENTS:
2007 Volvo 28 36 43 Trucks Service Manual – PDF DOWNLOAD
toc 1
Group 28 3
Engine Control System 3
System Overview 3
Sensors 5
Ambient Air Temperature Sensor 5
Ambient (Atmospheric) Pressure Sensor 5
Camshaft Position Sensor 5
Cooling Fan Speed (CFS) Sensor 5
Crankshaft Position (Engine Speed) Sensor 6
Differential Pressure DP Sensor 6
EGR Differential Pressure Sensor 6
EGR Temperature Sensor 6
Engine Coolant Level (ECL) Sensor 6
Engine Coolant Temperature (ECT) Sensor 7
Engine Oil Pressure (EOP) Sensor 7
Engine Oil Level (EOL) Sensor 7
Engine Oil Temperature (EOT) Sensor 7
Exhaust Temperature Sensor (DPF Sensors) 7
Fuel Pressure Sensor 7
Intake Air Temperature and Humidity (IATH) Sensor 8
Intake Manifold (Boost) Temperature Sensor 8
Intake Manifold Pressure Sensor 8
Throttle Position (TP) Sensor 8
Turbo Speed Sensor 8
Variable Geometry Turbocharger Smart Remote Actuator (VGT SRA) 9
MID 130 Transmission Control Unit 10
System Overview 10
Transmission Identification 10
Sensors 11
Clutch Position Sensor 11
Main Shaft Speed Sensor(s) 11
Output Shaft Speed Sensor 11
Range Cylinder Position Sensor 11
Split Cylinder Position Sensor 11
1st/Reverse Cylinder Position Sensor 11
2nd/3rd Gear Cylinder Position Sensor 11
Transmission Electronic Control Unit 12
Lubrication System 12
MID 223 Gear Selector Control Unit 13
System Overview 13
Selector Folding 13
Limp Home Mode 13
Sensors 13
Gear Selector Electronic Control Unit 13
Engine ECU, Fault Tracing 15
Engine ECU, Fault Tracing 16
PID 16
PPID 16
PSID 17
SID 17
MID 128 PID 26 Fan Speed Percent 18
MID 128 PID 45 Preheater Relay 18
MID 128 PID 81 Particulate Filter 19
MID 128 PID 84 Vehicle Speed 19
MID 128 PID 85 Cruise Control Status 19
MID 128 PID 91 Accelerator Pedal Position 20
MID 128 PID 94 Fuel Delivery Pressure 20
MID 128 PID 97 Water in Fuel Indicator 21
MID 128 PID 98 Engine Oil Level 21
MID 128 PID 100 Engine Oil Pressure 22
MID 128 PID 102 Intake Manifold Pressure 23
MID 128 PID 103 Turbo Speed 24
MID 128 PID 105 Intake Manifold Temperature 25
MID 128 PID 108 Atmospheric Pressure 26
MID 128 PID 110 Coolant Temperature 27
MID 128 PID 111 Coolant Level 28
MID 128 PID 153 Crankcase Pressure 29
MID 128 PID 171 Ambient Temperature 30
MID 128 PID 173 Exhaust Temperature 30
MID 128 PID 175 Engine Oil Temperature 31
MID 128 PID 354 Relative Humidity 32
MID 128 PID 411 EGR Exhaust Back Pressure 33
MID 128 PID 412 EGR Temperature 34
MID 128 PPID 35 EGR Mass Flow 35
MID 128 PPID 89 Variable Geometry Turbocharger Smart Remote Actu 35
MID 128 PPID 122 Engine Compression Brake 36
MID 128 PPID 270 NOx Sensor 37
MID 128 PPID 272 Air Pressure Compensation 38
MID 128 PPID 326 Soot Level 38
MID 128 PPID 328 Aftertreatment Injection Shutoff Valve 39
MID 128 PPID 329 Aftertreatment Fuel Injector 39
MID 128 PPID 330 DRV 40
MID 128 PPID 337 Ash Level 41
MID 128 PPID 387 Temperature Sensor, Catalytic Converter 41
MID 128 PPID 436 Exhaust Gas Temperature Sensor 3 42
MID 128 PPID 437 Aftertreatment Injector Fuel Pressure Sensor 43
MID 128 PSID 47 Particulate Trap Regeneration 44
MID 128 PSID 98 Boost Air System 44
MID 128 PSID 108 Aftertreatment Injection System 45
MID 128 PSID 109 Engine Coolant Temperature Sensor 46
MID 128 SID 1/2/3/4/5/6 Unit Injector 47
MID 128 SID 18 Drain Valve, Water Separator 48
MID 128 SID 21 Engine Position Timing Sensor 49
MID 128 SID 22 Engine Speed Sensor 50
MID 128 SID 27 Variable Geometry Turbocharger 51
MID 128 SID 33 Fan Control 52
MID 128 SID 70 Preheater Element 1 52
MID 128 SID 71 Preheater Element 2 53
MID 128 SID 146 EGR Valve 1 53
MID 128 SID 211 5 Volt DC Supply 54
MID 128 SID 230 Idle Validation Switch 1 54
MID 128 SID 232 5 Volt DC Supply to Sensor 55
Transmission Control Unit, Fault Tracing 56
MID 130 Control Unit, Fault Tracing 57
PID 57
PPID 57
PSID 58
SID 58
MID 130 PID 31 Range Cylinder, Position 59
MID 130 PID 32 Split Cylinder, Position 60
MID 130 PID 33 Clutch Cylinder, Position 61
MID 130 PID 36 Clutch Wear, Status 63
MID 130 PID 37 Air Pressure, Transmission 63
MID 130 PID 65 Brake Switch 64
MID 130 PID 158 Control Unit, Battery Voltage 64
MID 130 PID 160 Main Shaft, Rotation Speed 65
MID 130 PID 161 Input Shaft, Rotation Speed 69
MID 130 PID 177 Oil Temperature, Transmission 72
MID 130 PPID 10 Gear Selector Cylinder 1, Position 73
MID 130 PPID 11 Gear Selector Cylinder 2, Position 74
MID 130 PPID 50 Clutch, Pre-load 75
MID 130 PPID 51 Clutch Disc, Pull Position 76
MID 130 PPID 54 ECU +5V Output 76
MID 130 PPID 55 ECU, Temperature 77
MID 130 PPID 140 Inclination Angle 77
MID 130 PSID 1 PWM Valve, Quick Engagement 78
MID 130 PSID 2 PWM Valve, Slow Engagement 79
MID 130 PSID 3 PWM Valve, Quick Disconnection 80
MID 130 PSID 4 PWM Valve, Slow Disconnection 81
MID 130 PSID 5 Ground, Quick PWM Valves 82
MID 130 PSID 6 Ground, Slow PWM Valves 83
MID 130 PSID 12 Solenoid Valve, Gear Selector Cylinder 1, Inner 84
MID 130 PSID 13 Solenoid Valve, Gear Selector Cylinder 1, Outer 85
MID 130 PSID 14 Solenoid Valve, Gear Selector Cylinder 2, Inner 86
MID 130 PSID 15 Solenoid Valve, Gear Selector Cylinder 2, Outer 87
MID 130 PSID 20 Solenoid Valve, Power Take-off 1 88
MID 130 PSID 21 Solenoid Valve, Power Take-off 2 89
MID 130 PSID 22 Solenoid Valve, Brake, Counter Shaft 90
MID 130 PSID 23 Split Engagement System 91
MID 130 PSID 24 Range Engagement System 93
MID 130 PSID 25 Gears 1/R Engagement System 94
MID 130 PSID 26 Gears 2/3 Engagement System 96
MID 130 PSID 27 Clutch System 98
MID 130 PSID 28 Transmission Brake100
MID 130 PSID 200 Communication Interference, Data Link, Engine C100
MID 130 PSID 201 Communication Interference, Data Link, Vehicle 101
MID 130 PSID 204 Communication Interference, Data Link, Brake Co102
MID 130 PSID 207 Communication Interference, Data Link, Gear Sel102
MID 130 PSID 210 J1939 Data Link Interruption, Lighting ECU103
MID 130 PSID 211 J1939 Data Link Interruption, Adaptive Cruise C103
MID 130 PSID 232 Powertrain CAN104
MID 130 PSID 254 DIEE Signal104
MID 130 SID 35 Solenoid Valve, High Range105
MID 130 SID 36 Solenoid Valve, Low Range106
MID 130 SID 37 Solenoid Valve, High Split107
MID 130 SID 38 Solenoid Valve, Low Split108
MID 130 SID 231 J1939 Control Link109
MID 130 SID 240 Program Memory109
MID 130 SID 250 J1708 Information Link110
MID 130 SID 253 Calibration Memory EEPROM110
Vehicle Control Unit, Fault Tracing111
MID 144 Control Unit, Fault Codes112
PID112
PPID112
PSID112
SID112
MID 144 PID 84 Vehicle Speed113
MID 144 PID 91 Accelerator Pedal Position (Percentage)114
MID 144 PPID 61 Engine Brake Switch115
MID 144 PPID 69 Buffered Idle Validation Switch115
MID 144 PPID 70 Pedal Switches, Supply115
MID 144 PPID 71 Cruise Control and Engine Brake, Switch Supply116
MID 144 PPID 72 Accelerator Pedal and Engine Brake, Sensors Supp116
MID 144 PPID 73 Second Accelerator Pedal, Supply Sensors117
MID 144 PPID 265 Vehicle Speed Sensor Supply117
MID 144 PSID 2 Idle Validation Switch 2118
MID 144 SID 230 Idle Validation Switch 1118
Gear Selector Control Unit, Fault Tracing119
MID 223 Control Unit, Fault Tracing120
PSID120
SID120
MID 223 PSID 9 Gear Selector, Position121
MID 223 PSID 36 Relay Power Supply122
MID 223 PSID 42 Signals, Key123
MID 223 PSID 200 Communication Interference, Data Link, Engine C124
MID 223 PSID 201 Communication Interference, Data Link, Vehicle 124
MID 223 PSID 205 Communication Interference, Data Link, Transmis125
MID 223 PSID 214 No Data From BBM125
MID 223 SID 231 J1939 Control Link126
MID 223 SID 240 Program Memory127
MID 223 SID 250 J1708 Information Link127
MID 223 SID 253 Calibration Memory EEPROM128
MID 223 SID 254 Hardware Fault128
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