2007 Arctic Cat ATV 250 Service Manual
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Table Of Contents:
2007 Arctic Cat ATV 250 Service Manual
General Specifications (DVX Model) ………………….. 1-2
General Specifications (Utility Model) ………………… 1-3
Break-In Procedure …………………………………………. 1-4
Gasoline – Oil – Lubricant …………………………………. 1-4
Genuine Parts ………………………………………………… 1-5
Preparation For Storage…………………………………… 1-6
Preparation After Storage…………………………………. 1-6
Periodic Maintenance Chart……………………………… 2-2
Lubrication Points……………………………………………. 2-3
Battery…………………………………………………………… 2-3
Fuses ……………………………………………………………. 2-4
Air Filter…………………………………………………………. 2-4
Valve/Tappet Clearance …………………………………… 2-5
Testing Engine Compression ……………………………. 2-5
Spark Plug……………………………………………………… 2-6
Muffler/Spark Arrester ……………………………………… 2-6
Gas/Vent Hoses ……………………………………………… 2-7
Adjusting Throttle Cable…………………………………… 2-7
Adjusting Engine RPM (Idle) …………………………….. 2-7
Engine Oil – Filter ……………………………………………. 2-8
Rear Drive Lubricant (Utility Model) …………………… 2-8
Transmission Lubricant ……………………………………. 2-9
Drive Chain (DVX Model) …………………………………. 2-9
Tires ……………………………………………………………. 2-11
Steering Components ……………………………………. 2-11
Driveshaft/Coupling (Utility Model)…………………… 2-11
Suspension/Shock Absorbers/Bushings …………… 2-11
Nuts/Bolts/Cap Screws…………………………………… 2-11
Ignition Timing………………………………………………. 2-12
Headlight/Taillight-Brakelight …………………………… 2-12
Switches………………………………………………………. 2-12
Shift Lever ……………………………………………………. 2-13
Frame/Welds/Racks ………………………………………. 2-13
Electrical Connections……………………………………. 2-14
Hydraulic Brake Systems ……………………………….. 2-14
Auxiliary/Rear Hydraulic Brake………………………… 2-16
Burnishing Brake Pads…………………………………… 2-18
Coolant………………………………………………………… 2-18
Checking/Replacing V-Belt……………………………… 2-18
Engine/Transmission ……………………………………….. 3-2
Specifications …………………………………………………. 3-2
Table of Contents ……………………………………………. 3-4
Carburetor Specifications…………………………………. 4-2
Carburetor Schematic ……………………………………… 4-2
Carburetor ……………………………………………………… 4-3
Cleaning and Inspecting Carburetor…………………… 4-5
Throttle Cable Free-Play ………………………………….. 4-6
Engine RPM (Idle)…………………………………………… 4-6
Gas Tank ……………………………………………………….. 4-6
Gas Tank Valve ………………………………………………. 4-7
Gas/Vent Hoses …………………………………………….. 4-7
Oil Flow Chart ………………………………………………… 4-7
Oil Pump ……………………………………………………….. 4-7
Liquid Cooling System …………………………………….. 4-8
Radiator…………………………………………………………. 4-8
Hoses/Thermostat…………………………………………… 4-9
Fan ……………………………………………………………….. 4-9
Water Pump …………………………………………………. 4-10
Specifications …………………………………………………. 5-2
Battery…………………………………………………………… 5-2
RPM Limiter …………………………………………………… 5-2
Testing Electrical Components………………………….. 5-2
Brakelight Switch (Auxiliary)……………………………… 5-2
Brakelight Switch (Handlebar Control) ……………….. 5-3
Coolant Temperature and Cooling Fan Switches …. 5-3
Fan Motor ………………………………………………………. 5-4
Fuse Block……………………………………………………… 5-4
Fuses ……………………………………………………………. 5-5
Ignition Coil ……………………………………………………. 5-5
Indicator Lights (DVX Model)…………………………….. 5-6
LCD Gauge Assembly……………………………………… 5-6
Ignition Switch ………………………………………………… 5-7
Handlebar Control Switches……………………………… 5-8
Magneto Coils ………………………………………………… 5-8
Starter Motor ………………………………………………….. 5-9
Starter Relay ………………………………………………….. 5-9
CDI Unit……………………………………………………….. 5-10
Regulator/Rectifier ………………………………………… 5-10
Start-in-Gear Relay ……………………………………….. 5-10
Headlights ……………………………………………………. 5-11
Taillight – Brakelight ……………………………………….. 5-11
Ignition Timing………………………………………………. 5-12
Drive System………………………………………………….. 6-2
General Information…………………………………………. 6-2
Rear Drive Assembly Schematics ……………………… 6-2
Rear Drive Axle (DVX Model)……………………………. 6-2
Rear Drive Axle (Utility Model) ………………………….. 6-6
Front and Rear Suspension Assembly
Schematics……………………………………………………. 7-2
Front Shock Absorbers…………………………………….. 7-2
Rear Shock Absorber ………………………………………. 7-3
Swing Arm……………………………………………………… 7-4
Front A-Arms………………………………………………….. 7-7
Wheels and Tires ………………………………………….. 7-10
Steering Post/Tie Rods ……………………………………. 8-2
Measuring/Adjusting Toe-In/Toe-Out ………………….. 8-4
Body ……………………………………………………………… 8-4
Steering Post Cover/Instrument Pod ………………….. 8-7
Front Brake Lever/Master Cylinder Assembly ……… 9-2
Auxiliary Brake Pedal/Master Cylinder Assembly…. 9-3
Throttle Control ………………………………………………. 9-4
Torque Specifications (Utility Model) ………………… 10-2
Torque Specifications (DVX Model)………………….. 10-3
Torque Conversions ………………………………………. 10-4
Tightening Torque (General Bolts) …………………… 10-4
Engine …………………………………………………………. 11-2
Drive……………………………………………………………. 11-5
Fuel System …………………………………………………. 11-5
Electrical………………………………………………………. 11-6
Steering/Suspension ……………………………………… 11-8
Brakes …………………………………………………………. 11-9
Description:
2007 Arctic Cat ATV 250 Service Manual
- This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2007 Arctic Cat ATV 250 models. This manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling,
- inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual.
- This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. The symbol ! CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
- The symbol ? NOTE: identifies supplementary information worthy of particular attention. The symbol ? AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]