2006 Voyager Chrysler Service Manual Diagnostic Manuals
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:500+
DOWNLOADABLE:YES
FILE TYPE:PDF
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- The procedures contained in this manual include all the specifications, instructions, and graphics needed to diagnose the Mark 20e and Mark 25e Antilock Braking Systems (ABS). The diagnostics in this manual are based on the failure condition or symptom being present at time of diagnosis. Please follow the recommendations below when choosing your diagnostic path.
- First make sure the DRBIIIt is communicating with the Controller Antilock Brake (CAB) or Anti-Lock Brake Module (ABM). If the DRBIIIt displays a “No Response” condition, you must diagnose that first.
- Read and record DTC’s (diagnostic trouble codes) and Freeze Frame information with the DRBIIIt
- If no DTC’s are present, identify the customer complaint.
- Once the DTC or customer complaint is identified, locate the matching test in the Table of Contents and begin to diagnose the symptom.
- All component location views are in Section 8.0. All connector pinouts are in Section 9.0. All schematics are in Section 10.0. An asterisk (*) placed before the symptom description indicates a concern with no associated DTC. When repairs are required, refer to the appropriate service manual for the proper removal and repair procedure.
- Diagnostic procedures change every year. New diagnostic systems may be added; carry over systems may be enhanced.
READ THIS MANUAL BEFORE TRYING TO DIAGNOSE A VEHICLE CODE:
- It is recommended that you review the entire manual to become familiar with all new and changed diagnostic procedures. After using this book, if you have any comments or recommendations, please fill out the form at the back of the book and mail it back to us.
TABLE OF CONTENTS:
2006 Voyager Chrysler Service Manual Diagnostic Manuals
1 0 INTRODUCTION 1
1 1 SYSTEM COVERAGE 1
1 2 SIX-STEP TROUBLESHOOTING PROCEDURE1
2 0 IDENTIFICATION OF SYSTEM 1
3 0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION 1
3 1 TEVES MARK 20e/25e SYSTEM DESCRIPTION1
3 2 TRACTION CONTROL SYSTEM (TCS) DESCRIPTION (IF EQUIPPED) 1
3 3 SYSTEM COMPONENTS 1
3 3 1 ABS AND BRAKE WARNING INDICATORS 2
3 3 2 CONTROLLER ANTILOCK BRAKE/ANTI-LOCK BRAKE MODULE 2
3 3 3 HYDRAULIC CONTROL UNIT 2
3 3 4 ABS SWITCHES/SENSORS3
3 3 5 ABS INITIALIZATION 3
3 3 6 ABS DIAGNOSTIC MODE 3
3 3 7 TRACTION CONTROL OPERATION (IF EQUIPPED) 4
3 4 DIAGNOSTIC TROUBLE CODES 4
3 5 FREEZE FRAME 4
3 6 DRBIIIT ERROR MESSAGES AND BLANK SCREEN 4
3 6 1 DRBIIIT DOES NOT POWER UP 4
3 6 2 DISPLAY IS NOT VISIBLE 4
4 0 DISCLAIMERS, SAFETY, WARNINGS5
4 1 DISCLAIMERS 5
4 2 SAFETY 5
4 2 1 TECHNICIAN SAFETY INFORMATION5
4 2 2 VEHICLE PREPARATION FOR TESTING 5
4 2 3 SERVICING SUB-ASSEMBLIES 5
4 2 4 DRBIIIT SAFETY INFORMATION 5
4 3 WARNINGS 6
4 3 1 VEHICLE DAMAGE WARNINGS 6
4 3 2 ROAD TESTING A COMPLAINT VEHICLE 6
4 4 DIAGNOSIS 6
5 0 REQUIRED TOOLS AND EQUIPMENT 6
6 0 GLOSSARY OF TERMS 7
7 0 DIAGNOSTIC INFORMATION AND PROCEDURES9
BRAKES (20E)
BUS SYSTEM COMMUNICATION FAILURE 10
CAB INTERNAL FAILURE12
CLUSTER LAMP FAILURE14
LEFT FRONT SENSOR CIRCUIT FAILURE 16
LEFT REAR SENSOR CIRCUIT FAILURE16
RIGHT FRONT SENSOR CIRCUIT FAILURE 16
RIGHT REAR SENSOR CIRCUIT FAILURE 16
LEFT FRONT WHEEL SPEED SIGNAL FAILURE 21
LEFT REAR WHEEL SPEED SIGNAL FAILURE21
RIGHT FRONT WHEEL SPEED SIGNAL FAILURE21
RIGHT REAR WHEEL SPEED SIGNAL FAILURE 21
PUMP CIRCUIT FAILURE24
SYSTEM OVER VOLTAGE28
SYSTEM UNDER VOLTAGE31
VALVE POWER FEED FAILURE 33
*BRAKE LAMP SWITCH INOPERATIVE36
*TRAC OFF INDICATOR NEVER/ALWAYS ON 37
*TRAC ON INDICATOR NEVER/ALWAYS ON 40
BRAKES (25E)
ABM INTERNAL 41
BATTERY VOLTAGE OUT OF RANGE 43
BCM MESSAGES NOT RECEIVED 45
INSTRUMENT CLUSTER BULB 46
LEFT FRONT WHEEL SPEED SENSOR CIRCUIT48
LEFT REAR WHEEL SPEED SENSOR CIRCUIT48
RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT 48
RIGHT REAR WHEEL SPEED SENSOR CIRCUIT48
LEFT FRONT WHEEL SPEED SENSOR SIGNAL 53
LEFT REAR WHEEL SPEED SENSOR SIGNAL53
RIGHT FRONT WHEEL SPEED SENSOR SIGNAL53
RIGHT REAR WHEEL SPEED SENSOR SIGNAL 53
MIC MESSAGES NOT RECEIVED 56
PCI BUS COMMUNICATION58
PCI BUS LOOPBACK 61
PCI BUS SHORTED TO GROUND 63
PCI BUS SHORTED TO VOLTAGE 66
PCI HARDWARE 69
PCM MESSAGES NOT RECEIVED 71
PUMP MOTOR CIRCUIT 73
TCM MESSAGES NOT RECEIVED 75
VERIFICATION TESTS
VERIFICATION TESTS 76
8 0 COMPONENT LOCATIONS 79
8 1 DATA LINK CONNECTOR 79
8 2 FUSES 79
8 3 TRACTION CONTROL SWITCH 79
8 3 1 TRACTION CONTROL INDICATORS80
8 4 WHEEL SPEED SENSORS 80
8 4 1 FRONT 80
8 4 2 REAR 80
8 4A WHEEL SPEED SENSOR CONNECTORS81
8 4A 1 FRONT 81
8 4A 2 REAR 81
8 5 BRAKE LAMP SWITCH 81
9 0 CONNECTOR PINOUTS 83
ABS PUMP MOTOR (COMPONENT SIDE) – 2 WAY 83
ADJUSTABLE PEDALS MOTOR (EXCEPT EXPORT) – 2 WAY 83
ADJUSTABLE PEDALS RELAY (EXCEPT EXPORT/EXCEPT MEMORY) – 9 WAY 83
ADJUSTABLE PEDALS SENSOR (MEMORY EXCEPT EXPORT) – 3 WAY 84
ADJUSTABLE PEDALS SWITCH (EXCEPT EXPORT) – 4 WAY 84
ANTI-LOCK BRAKE MODULE (MK25E) – BLACK 47 WAY 85
BRAKE FLUID LEVEL SWITCH – 2 WAY 86
BRAKE LAMP SWITCH – BLACK 6 WAY 86
CONTROLLER ANTI-LOCK BRAKE (MK20E) – BLACK 24 WAY86
DATA LINK CONNECTOR – BLACK 16 WAY 87
LEFT FRONT WHEEL SPEED SENSOR – GRAY 2 WAY 87
LEFT FRONT WHEEL SPEED SENSOR CONNECTOR (SENSOR SIDE) 88
LEFT REAR WHEEL SPEED SENSOR – BLACK 2 WAY 88
LEFT REAR WHEEL SPEED SENSOR CONNECTOR (SENSOR SIDE) 88
MEMORY SEAT/MIRROR/ADJUSTABLE PEDALS MODULE C1 – GRAY 26 WAY 89
MEMORY SEAT/MIRROR/ADJUSTABLE PEDALS MODULE C2 – GRAY 16 WAY 90
MEMORY SEAT/MIRROR/ADJUSTABLE PEDALS MODULE C3 – WHITE 12 WAY 90
MEMORY SEAT/MIRROR/ADJUSTABLE PEDALS MODULE C4 – GRAY 2 WAY 90
RIGHT FRONT WHEEL SPEED SENSOR – 2 WAY91
RIGHT FRONT WHEEL SPEED SENSOR CONNECTOR (SENSOR SIDE) 91
RIGHT REAR WHEEL SPEED SENSOR – 2 WAY 91
RIGHT REAR WHEEL SPEED SENSOR CONNECTOR (SENSOR SIDE) 92
TRACTION CONTROL SWITCH – BLACK 2 WAY 92
10 0 SCHEMATIC DIAGRAMS 93
10 1 TEVES MARK 20E ANTILOCK BRAKE SYSTEM – ABS93
10 2 TEVES MARK 25E ANTILOCK BRAKE SYSTEM – ABS94
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
Jayden Moises –
How to pay with my local currency.
Ryan Brodie –
Manual was great but would have liked pictures instead of illustrations