2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL
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LANGUAGE:ENGLISH
PAGES:522
DOWNLOADABLE:YES
FILE TYPE:PDF
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2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL
FOREWORD :
This manual contains an introductory description on the SUZUKI GSX-R750 and procedures for its inspection/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.
- This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
- Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
- This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.
HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow you to find the first page of the section easily.
4. The contents are listed on the first page of each section to help you find the item and page you need.
TABLE OF CONTENTS:
2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL
99500-37130-01E GSX-R750 SERVICE MANUAL............................................ 1 FOREWORD_GROUP INDEX........................................................... 2 HOW TO USE THIS MANUAL..................................................... 3 TO LOCATE WHAT YOU ARE LOOKING FOR:.................................... 3 COMPONENT PARTS AND WORK TO BE DONE.................................... 3 SYMBOL................................................................. 4 ABBREVIATIONS USED IN THIS MANUAL.......................................... 5 01 GENERAL INFORMATION......................................................... 8 COUNTRY AND AREA CODES..................................................... 8 WARNING/CAUTION/NOTE....................................................... 9 GENERAL PRECAUTIONS........................................................ 9 SUZUKI GSX-R750K6 (’06-MODEL).............................................. 11 SERIAL NUMBER LOCATION..................................................... 11 FUEL, OIL AND ENGINE COOLANT RECOMMENDATION................................ 12 BREAK-IN PROCEDURES........................................................ 14 CYLINDER IDENTIFICATION.................................................... 14 INFORMATION LABELS......................................................... 15 SPECIFICATIONS............................................................. 16 02 PERIODIC MAINTENANCE........................................................ 18 PERIODIC MAINTENANCE SCHEDULE.............................................. 19 MAINTENANCE AND TUNE-UP PROCEDURES......................................... 21 COMPRESSION PRESSURE CHECK................................................. 49 OIL PRESSURE CHECK......................................................... 50 SDS CHECK.................................................................. 51 03 ENGINE...................................................................... 54 ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE........................... 55 ENGINE REMOVAL AND INSTALLATION............................................ 56 ENGINE DISASSEMBLY......................................................... 67 ENGINE COMPONENTS INSPECTION AND SERVICE................................... 80 ENGINE REASSEMBLY..........................................................127 04 FI SYSTEM DIAGNOSIS.........................................................157 PRECAUTIONS IN SERVICING...................................................159 FI SYSTEM TECHNICAL FEATURES...............................................166 ECM TERMINAL...............................................................171 SELF-DIAGNOSIS FUNCTION....................................................173 FAIL-SAFE FUNCTION.........................................................177 FI SYSTEM TROUBLESHOOTING..................................................179 SENSORS....................................................................261 05 FUEL SYSTEM AND THROTTLE BODY...............................................264 FUEL DELIVERY SYSTEM.......................................................265 FUEL SYSTEM................................................................266 THROTTLE BODY..............................................................276 06 EXHAUST SYSTEM..............................................................291 EXHAUST SYSTEM.............................................................292 EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)....294 07 COOLING AND LUBRICATION SYSTEM..............................................305 ENGINE COOLANT.............................................................306 COOLING CIRCUIT............................................................307 RADIATOR AND WATER HOSES...................................................308 COOLING FAN................................................................310 ECT SENSOR.................................................................311 THERMOSTAT.................................................................313 WATER PUMP.................................................................315 LUBRICATION SYSTEM.........................................................321 08 CHASSIS.....................................................................326 EXTERIOR PARTS.............................................................328 FRONT WHEEL................................................................334 FRONT FORK.................................................................342 STEERING DAMPER............................................................353 STEERING...................................................................355 HANDLEBARS.................................................................361 REAR WHEEL.................................................................365 REAR SHOCK ABSORBER........................................................373 REAR SUSPENSION............................................................379 FRONT BRAKE................................................................389 REAR BRAKE.................................................................400 TIRE AND WHEEL.............................................................410 DRIVE CHAIN................................................................414 09 ELECTRICAL SYSTEM...........................................................418 CAUTIONS IN SERVICING......................................................420 LOCATION OF ELECTRICAL COMPONENTS..........................................423 CHARGING SYSTEM............................................................425 STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM....................429 IGNITION SYSTEM............................................................437 COMBINATION METER..........................................................446 LAMPS......................................................................452 RELAYS.....................................................................454 BATTERY....................................................................457 10 SERVICING INFORMATION.......................................................460 TROUBLESHOOTING............................................................461 WIRING HARNESS, CABLE AND HOSE ROUTING.....................................476 TIGHTENING TORQUE..........................................................496 SERVICE DATA...............................................................500 11 EMISSION CONTROL INFORMATION................................................510 EMISSION CONTROL SYSTEMS...................................................511 PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION............515 PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING......................................517 HO2 SENSOR INSPECTION (For E-02, 19).......................................518 12 WIRING DIAGRAM..............................................................519
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Warren Leonel –
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