2006 Suzuki GSX-R600 Service Manual – PDF DOWNLOAD

Description

2006 Suzuki GSX-R600 Service Manual – PDF DOWNLOAD

FILE DETAILS:

2006 Suzuki GSX-R600 Service Manual – PDF DOWNLOAD

Language : English
Pages : 517
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

2006 Suzuki GSX-R600 Service Manual – PDF DOWNLOAD

• This manual contains an introductory description on the SUZUKI GSX-R600 and procedures for its inspection/service and overhaul of its main components.
• Other information considered as generally known is not included.
• Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
• This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

TABLE OF CONTENTS:

2006 Suzuki GSX-R600 Service Manual – PDF DOWNLOAD

99500-35100-01E GSX-R600 SERVICE MANUAL............................................  1
	00 FOREWORD_GROUP INDEX........................................................  2
		HOW TO USE THIS MANUAL.....................................................  3
			TO LOCATE WHAT YOU ARE LOOKING FOR:....................................  3
			COMPONENT PARTS AND WORK TO BE DONE....................................  3
			SYMBOL.................................................................  4
		ABBREVIATIONS USED IN THIS MANUAL..........................................  5
	01 GENERAL INFORMATION.........................................................  8
		COUNTRY AND AREA CODES.....................................................  8
		WARNING/CAUTION/NOTE.......................................................  9
		GENERAL PRECAUTIONS........................................................  9
		SUZUKI GSX-R600K6 (’06-MODEL).............................................. 11
		SERIAL NUMBER LOCATION..................................................... 11
		FUEL, OIL AND ENGINE COOLANT RECOMMENDATION................................ 12
		BREAK-IN PROCEDURES........................................................ 14
		CYLINDER IDENTIFICATION.................................................... 14
		INFORMATION LABELS......................................................... 15
		SPECIFICATIONS............................................................. 16
	02 PERIODIC MAINTENANCE........................................................ 18
		PERIODIC MAINTENANCE SCHEDULE.............................................. 19
		MAINTENANCE AND TUNE-UP PROCEDURES......................................... 21
		COMPRESSION PRESSURE CHECK................................................. 49
		OIL PRESSURE CHECK......................................................... 50
		SDS CHECK.................................................................. 51
	03 ENGINE...................................................................... 54
		ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE........................... 55
		ENGINE REMOVAL AND INSTALLATION............................................ 56
		ENGINE DISASSEMBLY......................................................... 67
		ENGINE COMPONENTS INSPECTION AND SERVICE................................... 79
		ENGINE REASSEMBLY..........................................................123
	04 FI SYSTEM DIAGNOSIS.........................................................152
		PRECAUTIONS IN SERVICING...................................................154
		FI SYSTEM TECHNICAL FEATURES...............................................161
		ECM TERMINAL...............................................................166
		SELF-DIAGNOSIS FUNCTION....................................................168
		FAIL-SAFE FUNCTION.........................................................172
		FI SYSTEM TROUBLESHOOTING..................................................174
		SENSORS....................................................................256
	05 FUEL SYSTEM AND THROTTLE BODY...............................................259
		FUEL DELIVERY SYSTEM.......................................................260
		FUEL SYSTEM................................................................261
		THROTTLE BODY..............................................................271
	06 EXHAUST SYSTEM..............................................................286
		EXHAUST SYSTEM.............................................................287
		EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)....289
	07 COOLING AND LUBRICATION SYSTEM..............................................300
		ENGINE COOLANT.............................................................301
		COOLING CIRCUIT............................................................302
		RADIATOR AND WATER HOSES...................................................303
		COOLING FAN................................................................305
		ECT SENSOR.................................................................306
		THERMOSTAT.................................................................308
		WATER PUMP.................................................................310
		LUBRICATION SYSTEM.........................................................316
	08 CHASSIS.....................................................................321
		EXTERIOR PARTS.............................................................323
		FRONT WHEEL................................................................329
		FRONT FORK.................................................................337
		STEERING DAMPER............................................................348
		STEERING...................................................................350
		HANDLEBARS.................................................................356
		REAR WHEEL.................................................................360
		REAR SHOCK ABSORBER........................................................368
		REAR SUSPENSION............................................................374
		FRONT BRAKE................................................................384
		REAR BRAKE.................................................................395
		TIRE AND WHEEL.............................................................405
		DRIVE CHAIN................................................................409
	09 ELECTRICAL SYSTEM...........................................................413
		CAUTIONS IN SERVICING......................................................415
		LOCATION OF ELECTRICAL COMPONENTS..........................................418
		CHARGING SYSTEM............................................................420
		STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM....................424
		IGNITION SYSTEM............................................................432
		COMBINATION METER..........................................................441
		LAMPS......................................................................447
		RELAYS.....................................................................449
		BATTERY....................................................................452
	10 SERVICING INFORMATION.......................................................455
		TROUBLESHOOTING............................................................456
		WIRING HARNESS, CABLE AND HOSE ROUTING.....................................471
		TIGHTENING TORQUE..........................................................491
		SERVICE DATA...............................................................495
	11 EMISSION CONTROL INFORMATION................................................505
		EMISSION CONTROL SYSTEMS...................................................506
		PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION............510
		PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING......................................512
		HO2 SENSOR INSPECTION (For E-02, 19).......................................513
	12 WIRING DIAGRAM..............................................................514

S.S 29/03/2025