2005 Kawasaki Ninja ZX-6RR Racing Kit Manual – PDF DOWNLOAD
DESCRIPTION:
2005 Kawasaki Ninja ZX-6RR Racing Kit Manual – PDF DOWNLOAD
Preparation:
Before lnstalling:
• Modify the parts based on your гаое regulation.
• То avoid misuse keep the parts replaced ,•,ith the kit parts separate.
• When reusing parts, clean them and check them for damage ог deterioration.
• Main Removal Parts:
Lights
Rear View Mirrors
Side Stand
Starter lockout Switch
• Remove the side stand switch. When the optional main harness is not used, connect
removing Black/Yellow and Green/Whne leads directly.
Racing Кit Parts
Also, We have provided the spare parts. and other opti onal parts (engine. frame, эnd electric parts) for racing. So please order each parts refemng to the “Rэcing Кit Parts LisC in the back of this manual.
Engine Parts lnstallation
Air lntake Parts
• Remove the air cleaner element or cut the cleaner etement off remaining the vlire net to
reduoe the air ftow resistэnce.
О When removing the air cleaner element, remove the element and relational parts эs
shov,n in next page.
• Remove the tank (16181-0002) to reduce the weighl Plug the holes firmly with э tэре.
Тhе air pressure in the duct rises during high speed operation because the Ram Air System is use d.
TABLE OF CONTENTS:
2005 Kawasaki Ninja ZX-6RR Racing Kit Manual – PDF DOWNLOAD
G·eneral Specifications 3
Racing Кit Service Data 5
Periodic Maintenэnce Chart 5
Preparэ tion 7
Before lnstal ling 7
Racing Kit Parts 7
Engine Parts lnstallation 7
Air lntake Parts 7
Cylinder Head 9
Camshaft Chain Tensioner 11
Camshafts Sprockets 12
Valve Springs 12
Cylinder Compression 13
Crankshaft Main Journal ana Con-roo Big En<I Bushings 15
Connecting Ro<I Bolts 15
Clutch Adjustment (Bэck-Torque Limiter Setting) 16
Transmission 20
Transmission Shimming 20
Generator (Kit) 22
Generator Cover (Kit) 22
Cover Gaskets 22
Ducts (Air Funnels) 22
Muffler 22
Water Temperature Sensor 22
Raaiator (Kit) 22
Ra<liator lnstэllэtion 23
Radiator lnstэllэtion 24
Reserve Tэnk lnstэllэtion 25
Frэme Parts lnstallation 26
Throttle Pэrts (Кit) 26
Final Drive Parts (Кit) 27
Brake Pa<ls (Кit) 28
Steenng Damper (Kit) 28
Seat Height Adjustment 29
Front Fork Springs (Kit) 31
Electric Parts lnstэl lэtion 33
Battery 33
Main Harness and Sub Hэmess (Kit) 33
Meter (Kit) lnstallation 33
Wiring Routin g 36
Wiring Diagram (with Кit Meter) 42
Wiring Diagram (with Originэl Metcr AssemЫy) 44
Wiring Diagrэ m (Sub Hamess) v 46
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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