2005-2008 Jeep Grand Cherokee WK Service Manual – PDF DOWNLOAD
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2005-2008 Jeep Grand Cherokee WK Service Manual – PDF DOWNLOAD
Description
2005-2008 Jeep Grand Cherokee WK Service Manual – PDF DOWNLOAD
FILE DETAILS:
2005-2008 Jeep Grand Cherokee WK Service Manual – PDF DOWNLOAD
Language : English
Pages : 7199
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2005-2008 Jeep Grand Cherokee WK Service Manual – PDF DOWNLOAD
MAIN WELCOME PAGE 0
WK Service Manual 1
FOREWORD 0
GROUP TAB LOCATOR 1
in-INTRODUCTION 2
VEHICLE IDENTIFICATION NUMBER 2
DESCRIPTION 2
VEHICLE EMISSION CONTROL INFORMATION (VECI) 3
DESCRIPTION 3
VEHICLE CERTIFICATION LABEL 4
DESCRIPTION 4
FASTENER IDENTIFICATION 5
DESCRIPTION 5
FASTENER USAGE 7
DESCRIPTION 7
FASTENER USAGE 7
THREADED HOLE REPAIR 7
DESCRIPTION 7
THREADED HOLE REPAIR 7
INTERNATIONAL SYMBOLS 7
DESCRIPTION – INTERNATIONAL SYMBOLS 7
METRIC SYSTEM 8
DESCRIPTION 8
TORQUE REFERENCES 10
DESCRIPTION 10
0-LUBRICATION & MAINTENANCE 12
INTERNATIONAL SYMBOLS 12
DESCRIPTION 12
PARTS & LUBRICANT RECOMMENDATION 13
DESCRIPTION 13
LUBRICANT RECOMMENDATIONS 13
Chassis 13
Body 13
FLUID TYPES 13
API QUALITY CLASSIFICATION 13
GEAR LUBRICANTS 13
FLUID TYPES 14
DESCRIPTION 14
ENGINE OIL 14
API SERVICE GRADE CERTIFIED 14
SAE VISCOSITY 14
ACEA Categories 14
ENERGY CONSERVING OIL 14
CONTAINER IDENTIFICATION 15
SYNTHETIC ENGINE OILS 15
ENGINE OIL ADDITIVES/SUPPLEMENTS 15
GEAR LUBRICANTS 15
ENGINE COOLANT 15
ETHYLENE-GLYCOL MIXTURES 15
PROPYLENE-GLYCOL MIXTURES 16
HOAT COOLANT 16
COOLANT PERFORMANCE 16
COOLANT SELECTION AND ADDITIVES 17
AXLE 17
TRANSFER CASE 17
AUTOMATIC TRANSMISSION FLUID 17
FLUID ADDITIVES 17
POWER STEERING FLUID 18
OPERATION – AUTOMATIC TRANSMISSION FLUID 18
FLUID CAPACITIES 18
SPECIFICATIONS – FLUID CAPACITIES 18
FLUID FILL/CHECK LOCATIONS 19
INSPECTION – FLUID FILL/CHECK LOCATIONS 19
MAINTENANCE SCHEDULES 19
DESCRIPTION 19
MAINTENANCE SCHEDULES 19
Schedule “B” 20
Schedule “A” 24
MAINTENANCE SCHEDULES – GASOLINE ENGINES – EXPORT 26
Schedule “B” 27
Schedule “A 30
2-SUSPENSION 34
WHEEL ALIGNMENT 34
DESCRIPTION 34
OPERATION 35
DIAGNOSIS AND TESTING 35
PRE-ALIGNMENT INSPECTION 35
STANDARD PROCEDURE 37
CAMBER, CASTER AND TOE ADJUSTMENT 37
CASTER 37
CAMBER 37
TOE ADJUSTMENT 37
TOE ADJUSTMENT 38
SPECIFICATIONS 38
ALIGNMENT 38
FRONT 38
REAR AXLE 38
FRONT 39
DESCRIPTION 40
SPECIFICATIONS 40
TORQUE CHART 40
SPECIAL TOOLS 41
FRONT SUSPENSION 41
BUSHINGS 42
DESCRIPTION 42
REMOVAL 42
STABILIZER BAR TO FRAME BUSHING 42
CLEVIS BRACKET BUSHING 42
INSTALLATION 43
STABILIZER BAR TO FRAME BUSHING 43
CLEVIS BRACKET BUSHING 44
HUB / BEARING 44
DESCRIPTION 44
OPERATION 44
REMOVAL 45
INSTALLATION 46
KNUCKLE 48
DESCRIPTION 48
OPERATION 48
REMOVAL 48
INSTALLATION 51
LOWER BALL JOINT 53
DIAGNOSIS AND TESTING 53
LOWER BALL JOINT 53
REMOVAL 53
INSTALLATION 55
LOWER CONTROL ARM 56
DESCRIPTION 56
OPERATION 56
REMOVAL 56
INSTALLATION 57
SHOCK 58
DESCRIPTION 58
OPERATION 58
REMOVAL 58
RIGHT FRONT 58
LEFT FRONT 60
INSTALLATION 63
RIGHT FRONT 63
LEFT FRONT 64
SPRING 66
REMOVAL 66
INSTALLATION 67
STABILIZER BAR 67
DESCRIPTION 67
OPERATION 67
REMOVAL 68
INSTALLATION 69
STABILIZER LINK 70
REMOVAL 70
INSTALLATION 70
UPPER BALL JOINT 71
DIAGNOSIS AND TESTING 71
UPPER BALL JOINT 71
REMOVAL 71
INSTALLATION 72
UPPER CONTROL ARM 73
DESCRIPTION 73
OPERATION 73
REMOVAL 74
INSTALLATION 75
CLEVIS BRACKET 76
REMOVAL 76
INSTALLATION 78
REAR 80
DESCRIPTION 80
WARNING 81
DIAGNOSIS AND TESTING – REAR SUSPENSION 81
SPECIFICATIONS 82
TORQUE CHART 82
LOWER CONTROL ARM 82
DESCRIPTION 82
OPERATION 82
REMOVAL 83
LEFT SIDE 83
RIGHT SIDE 83
INSTALLATION 84
LEFT SIDE 84
RIGHT SIDE 85
UPPER CONTROL ARM 86
DESCRIPTION 86
OPERATION 86
REMOVAL 86
LEFT SIDE 86
RIGHT SIDE 87
INSTALLATION 88
LEFT SIDE 88
RIGHT SIDE 89
SHOCK 90
DESCRIPTION 90
OPERATION 90
REMOVAL 91
INSTALLATION 92
SPRING 92
DESCRIPTION 92
OPERATION 92
REMOVAL 93
INSTALLATION 93
JOUNCE BUMPER 94
REMOVAL 94
INSTALLATION 94
STABILIZER BAR 95
DESCRIPTION 95
OPERATION 95
REMOVAL 95
INSTALLATION 96
STABILIZER LINK 97
REMOVAL 97
INSTALLATION 97
BUSHINGS 97
REMOVAL 97
INSTALLATION 97
TRACK BAR 98
REMOVAL 98
INSTALLATION 99
3-DIFFERENTIAL & DRIVELINE 100
DIFFERENTIAL & DRIVELINE – ELECTRICAL DIAGNOSTICS 100
DIAGNOSIS AND TESTING 100
C1417–FRONT DIFFERENTIAL CONTROL CIRCUIT LOW 101
C1418–FRONT DIFFERENTIAL CONTROL CIRCUIT HIGH 105
C141A-FRONT DIFFERENTIAL CONTROL CIRCUIT “CURRENT” PERFORMANCE 108
C141B—FRONT DIFFERENTIAL CLUTCH PERFORMANCE 110
C141D–REAR DIFFERENTIAL CONTROL CIRCUIT LOW 113
C141E–REAR DIFFERENTIAL CONTROL CIRCUIT HIGH 117
C1420— REAR DIFFERENTIAL CONTROL CIRCUIT “CURRENT” PERFORMANCE 120
C1421— REAR DIFFERENTIAL CLUTCH PERFORMANCE 122
C2109–DRIVETRAIN SUPPLY VOLTAGE CIRCUIT LOW 125
FDCM VERIFICATION TEST 129
DIFFERENTIAL & DRIVELINE – SERVICE INFORMATION 130
PROPELLER SHAFT 131
DIAGNOSIS AND TESTING 131
VIBRATION 131
BALANCE 132
STANDARD PROCEDURE 133
PROPELLER SHAFT ANGLE 133
RULES 134
SPECIFICATIONS 135
SPECIAL TOOLS 136
PROPELLER SHAFT-FRONT 137
REMOVAL 137
INSTALLATION 138
PROPELLER SHAFT-REAR 139
REMOVAL 139
INSTALLATION 141
HALF SHAFT 142
CAUTION 142
DIAGNOSIS AND TESTING 142
HALF SHAFT 142
NOISE/VIBRATION IN TURNS 142
CLUNKING NOISE DURING ACCELERATION 142
SHUDDER/VIBRATION DURING ACCELERATION 142
VIBRATION AT HIGHWAY SPEEDS 142
REMOVAL 143
INSTALLATION 146
SPECIFICATIONS – HALF SHAFT 147
SPECIAL TOOLS 148
CV BOOT-OUTER 149
REMOVAL 149
INSTALLATION 149
CV JOINT/BOOT-INNER 150
REMOVAL 150
INSTALLATION 152
FRONT AXLE – C200F 155
DIAGNOSIS AND TESTING 155
FRONT AXLE – C200F 155
GEAR NOISE 155
BEARING NOISE 155
LOW SPEED KNOCK 156
VIBRATION 156
DRIVELINE SNAP 156
REMOVAL 159
INSTALLATION 164
ADJUSTMENTS 167
ADJUSTMENT 167
PINION DEPTH MEARSUREMENT 167
DIFFERENTIAL SIDE BEARING PRELOAD 170
RING GEAR BACKLASH MEASUREMENT 170
GEAR CONTACT PATTERN 171
SPECIFICATIONS – C200F 173
SPECIAL TOOLS 174
AXLE SHAFTS 178
REMOVAL 178
INSTALLATION 178
AXLE SHAFT SEALS 178
REMOVAL 178
INSTALLATION 179
AXLE BEARINGS 179
REMOVAL 179
INSTALLATION 181
PINION SEAL 181
REMOVAL 181
INSTALLATION 182
BUSHINGS-AXLE 184
REMOVAL 184
INSTALLATION 185
DIFFERENTIAL 186
REMOVAL 186
DISASSEMBLY 189
ASSEMBLY 192
INSTALLATION 195
SEAL-DIFFERENTIAL 197
REMOVAL 197
INSTALLATION 197
DIFFERENTIAL CASE BEARINGS 198
REMOVAL 198
INSTALLATION 198
PINION GEAR/RING GEAR/TONE RING 199
REMOVAL 199
INSTALLATION 203
FRONT AXLE – C200FE 209
DIAGNOSIS AND TESTING 209
FRONT AXLE – C200FE 209
GEAR NOISE 209
BEARING NOISE 209
LOW SPEED KNOCK 210
VIBRATION 210
DRIVELINE SNAP 210
REMOVAL 214
INSTALLATION 219
ADJUSTMENTS 222
ADJUSTMENT 222
PINION DEPTH MEARSUREMENT 222
DIFFERENTIAL SIDE BEARING PRELOAD 224
RING GEAR BACKLASH MEASUREMENT 225
GEAR CONTACT PATTERN 225
SPECIFICATIONS – C200FE 227
SPECIAL TOOLS 228
SHAFT-AXLE 232
REMOVAL 232
INSTALLATION 232
BEARINGS-AXLE 232
REMOVAL 232
INSTALLATION 234
SEAL-AXLE SHAFT 234
REMOVAL 234
INSTALLATION 235
SEAL-PINION 235
REMOVAL 235
INSTALLATION 236
BUSHINGS-AXLE 238
REMOVAL 238
INSTALLATION 239
SEAL-DIFFERENTIAL 239
REMOVAL 239
INSTALLATION 239
DIFFERENTIAL-ELSD 240
OPERATION 240
DIAGNOSIS AND TESTING 240
DIFFERENTIAL-ELSD 240
HYDRAULIC 240
SOLENOID 240
REMOVAL 241
INSTALLATION 245
BEARINGS- ELSD DIFFERENTIAL CASE 248
REMOVAL 248
INSTALLATION 250
GEAR-PINION/RING 250
REMOVAL 250
INSTALLATION 255
REAR AXLE – C213R 260
DIAGNOSIS AND TESTING 260
REAR AXLE – C213R 260
GEAR NOISE 260
BEARING NOISE 260
LOW SPEED KNOCK 261
VIBRATION 261
DRIVELINE SNAP 261
REMOVAL0 – 2 WK 264
INSTALLATION 269
ADJUSTMENTS 273
PINION DEPTH MEASUREMENT 274
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASH 276
GEAR CONTACT PATTERN 277
SPECIFICATIONS 279
SPECIAL TOOLS 280
DIFFERENTIAL COVER 283
REMOVAL 283
INSTALLATION 283
AXLE SHAFTS 284
REMOVAL 284
INSTALLATION 286
AXLE BEARINGS 288
REMOVAL 288
INSTALLATION 291
AXLE SHAFT SEALS 293
REMOVAL 293
INSTALLATION 295
PINION SEAL 297
REMOVAL 297
INSTALLATION 298
DIFFERENTIAL 299
REMOVAL 299
DISASSEMBLY 300
ASSEMBLY 302
INSTALLATION 303
DIFFERENTIAL-VARI-LOK 303
OPERATION 303
DIAGNOSIS AND TESTING-VARI-LOK 303
BEARINGS-VARI-LOK DIFFERENTIAL CASE 304
REMOVAL 304
INSTALLATION 306
BEARINGS-DIFFERENTIAL CASE 307
REMOVAL 307
INSTALLATION 307
PINION GEAR/RING GEAR 308
REMOVAL 308
INSTALLATION 311
REAR AXLE – C213RE 316
DIAGNOSIS AND TESTING 316
REAR AXLE – C213RE 316
GEAR NOISE 316
BEARING NOISE 316
LOW SPEED KNOCK 317
VIBRATION 317
DRIVELINE SNAP 317
REMOVAL 320
INSTALLATION 325
ADJUSTMENTS 330
PINION DEPTH MEASUREMENT 332
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASH 333
GEAR CONTACT PATTERN 334
SPECIFICATIONS 337
SPECIAL TOOLS 338
DIFFERENTIAL COVER 341
REMOVAL 341
INSTALLATION 341
AXLE SHAFTS 342
REMOVAL 342
INSTALLATION 344
AXLE BEARINGS 346
REMOVAL 346
INSTALLATION 349
AXLE SHAFT SEALS 351
REMOVAL 351
INSTALLATION 353
PINION SEAL 355
REMOVAL 355
INSTALLATION 356
DIFFERENTIAL-ELSD 357
OPERATION 357
DIAGNOSIS AND TESTING 357
DIFFERENTIAL-ELSD 357
HYDRAULIC 357
SOLENOID 357
REMOVAL 358
INSTALLATION 359
BEARINGS-DIFFERENTIAL CASE 361
REMOVAL 361
INSTALLATION 362
PINION GEAR/RING GEAR 363
REMOVAL 363
INSTALLATION 366
5-BRAKES 372
BRAKES – BASE – SERVICE INFORMATION 372
DESCRIPTION 373
DIAGNOSIS AND TESTING – BASE BRAKE SYSTEM 373
PRELIMINARY BRAKE CHECK 374
ROAD TESTING 374
BRAKE NOISES 376
STANDARD PROCEDURE 377
MANUAL BLEEDING 377
PRESSURE BLEEDING 377
SPECIFICATIONS 378
BRAKE COMPONENTS 378
TORQUE CHART 378
SPECIAL TOOLS 379
BASE BRAKES 379
SENSOR-BRAKE FLUID LEVEL 380
REMOVAL 380
INSTALLATION 381
RED BRAKE WARN INDICATOR SWITCH 381
DESCRIPTION 381
OPERATION 381
DIAGNOSIS AND TESTING – RED BRAKE WARNING LAMP 381
ADJUSTABLE PEDAL SWITCH 382
DESCRIPTION 382
REMOVAL 382
INSTALLATION 383
BRAKE LINES 383
DESCRIPTION 383
DIAGNOSIS AND TESTING – BRAKE HOSES AND LINES 383
STANDARD PROCEDURE 383
STANDARD PROCEDURE – DOUBLE INVERTED FLARING 383
STANDARD PROCEDURE – ISO FLARING 384
REMOVAL – PRIMARY/SECONDARY BRAKE TUBES 384
INSTALLATION – PRIMARY/SECONDARY BRAKE TUBES 385
BRAKE PADS / SHOES 385
REMOVAL 385
FRONT DISC BRAKE SHOES 385
REAR DISC BRAKE PADS 386
INSTALLATION 387
FRONT DISC BRAKE SHOES 387
REAR DISC BRAKE PADS 388
DISC BRAKE CALIPERS 388
DESCRIPTION 388
OPERATION 389
REMOVAL 389
FRONT DISC BRAKE CALIPER 389
REAR DISC BRAKE CALIPER 390
DISASSEMBLY 391
CLEANING – DISC BRAKE CALIPER 393
INSPECTION 393
ASSEMBLY 394
INSTALLATION 395
FRONT DISC BRAKE CALIPER 395
REAR DISC BRAKE CALIPER 396
FLUID 396
DIAGNOSIS AND TESTING 396
BRAKE FLUID CONTAMINATION 396
STANDARD PROCEDURE 397
BRAKE FLUID LEVEL 397
SPECIFICATIONS 397
BRAKE FLUID 397
FLUID RESERVOIR 398
REMOVAL 398
INSTALLATION 399
MASTER CYLINDER 401
DESCRIPTION 401
BASE MASTER CYLINDER WITHOUT ESP 401
MASTER CYLINDER WITH ESP 401
OPERATION 401
DIAGNOSIS AND TESTING 402
MASTER CYLINDER/POWER BOOSTER 402
POWER BOOSTER VACUUM TEST 402
POWER BOOSTER CHECK VALVE TEST 403
STANDARD PROCEDURE 403
MASTER CYLINDER BLEEDING 403
REMOVAL 403
INSTALLATION 404
PEDAL 404
DESCRIPTION 404
NON—ADJUSTABLE PEDAL 404
ADJUSTABLE PEDALS 404
OPERATION 405
REMOVAL 405
NON-ADJUSTABLE PEDAL 405
ADJUSTABLE PEDALS 406
INSTALLATION 407
NON-ADJUSTABLE PEDAL 407
ADJUSTABLE PEDAL 408
POWER BRAKE BOOSTER 410
DESCRIPTION 410
BASE POWER BRAKE BOOSTER WITHOUT ESP 410
POWER BRAKE BOOSTER WITH ESP 410
OPERATION 411
REMOVAL 411
INSTALLATION 414
ROTORS 418
DIAGNOSIS AND TESTING 418
FRONT DISC BRAKE ROTOR 418
ROTOR MINIMUM THICKNESS 418
FRONT ROTOR THICKNESS VARIATION 418
FRONT ROTOR LATERAL RUNOUT 419
REAR DISC BRAKE ROTOR 419
ROTOR MINIMUM THICKNESS 419
REAR ROTOR THICKNESS VARIATION 419
REAR ROTOR LATERAL RUNOUT 419
STANDARD PROCEDURE – DISC BRAKE ROTOR MACHINING 419
REMOVAL 420
FRONT DISC BRAKE ROTOR 420
REAR DISC BRAKE ROTOR 421
INSTALLATION 422
FRONT DISC BRAKE ROTOR 422
REAR DISC BRAKE ROTOR 423
DISC BRAKE CALIPER ADAPTER 424
REMOVAL 424
INSTALLATION 425
SUPPORT PLATE 426
REMOVAL 426
INSTALLATION 429
PARKING BRAKE 431
OPERATION 431
DIAGNOSIS AND TESTING – PARKING BRAKE 431
CABLES 432
REMOVAL 432
FRONT PARKING BRAKE CABLE 432
REAR PARKING BRAKE CABLES 436
INSTALLATION 440
FRONT PARKING BRAKE CABLE 440
REAR PARKING BRAKE CABLES 444
LEVER 448
REMOVAL 448
INSTALLATION 449
SHOES 450
DESCRIPTION 450
OPERATION 450
REMOVAL 451
CLEANING – REAR DRUM IN HAT BRAKE 453
INSPECTION – REAR DRUM IN HAT BRAKE 453
INSTALLATION 454
ADJUSTMENTS 456
ADJUSTMENT – REAR DRUM IN HAT PARK BRAKE (ROTOR REMOVED) 456
ADJUSTMENT – WITH ADJUSTING TOOL 457
BRAKES – ABS – SERVICE INFORMATION 459
DESCRIPTION 460
ANTILOCK BRAKE SYSTEM WITH TRACTION CONTROL 460
ABS 460
ALL-SPEED TRACTION CONTROL 460
ELECTRONIC STABILITY PROGRAM 460
ELECTRONIC VARIABLE BRAKE PROPORTIONING 461
OPERATION 461
ANTILOCK BRAKE SYSTEM WITH TRACTION CONTROL 461
ABS 461
ALL-SPEED TRACTION CONTROL 462
ELECTRONIC STABILITY PROGRAM 462
ELECTRONIC VARIABLE BRAKE PROPORTIONING 463
DIAGNOSIS AND TESTING – ANTILOCK BRAKES 463
STANDARD PROCEDURE – BLEEDING ABS BRAKE SYSTEM 463
SPECIFICATIONS 464
TORQUE CHART 464
SENSOR-FRONT WHEEL SPEED 464
DESCRIPTION 464
OPERATION 464
REMOVAL 464
INSTALLATION 465
SENSOR-REAR WHEEL SPEED 466
DESCRIPTION 466
OPERATION 466
REMOVAL 467
INSTALLATION 468
SENSOR-BRAKE PRESSURE 469
REMOVAL 469
INSTALLATION 469
SENSOR-DYNAMICS 470
DESCRIPTION 470
REMOVAL 470
INSTALLATION 471
SENSOR-STEERING ANGLE 471
DESCRIPTION 471
REMOVAL 471
INSTALLATION 471
SENSOR-G 472
DESCRIPTION 472
G-SENSOR – WITH ESP 472
G-SENSOR – WITHOUT ESP 472
HCU (HYDRAULIC CONTROL UNIT) 473
DESCRIPTION 473
OPERATION 473
PRESSURE DECREASE 473
PRESSURE HOLD 473
PRESSURE INCREASE 473
REMOVAL 473
INSTALLATION 475
BOOSTER-ACTIVE BRAKE 477
DESCRIPTION 477
BRAKES – BRAKE CONTROLLER ELECTRICAL DIAGNOSTICS 478
DIAGNOSIS AND TESTING 479
APS-INTERMITTENT CONDITION 480
B1D56–ADJUSTABLE PEDAL SENSOR CIRCUIT LOW 481
B1D57–ADJUSTABLE PEDAL SENSOR CIRCUIT HIGH 486
B1D5B–ADJUSTABLE PEDAL SWITCH CIRCUIT PERFORMANCE 491
B1D5C–ADJUSTABLE PEDAL SWITCH CIRCUIT STUCK FORWARD 495
B1D5D–ADJUSTABLE PEDAL SWITCH CIRCUIT STUCK REARWARD 498
B1D67–ADJUSTABLE PEDAL CONTROL CIRCUIT PERFORMANCE 501
APS VERIFICATION TEST – VER 1 505
ABS-INTERMITTENT CONDITION 506
C100A–LEFT FRONT WHEEL SPEED SENSOR CIRCUIT 507
C1011-LEFT FRONT WHEEL SPEED SENSOR SIGNAL ERRATIC PERFORMANCE 514
C1014-LEFT FRONT WHEEL SPEED COMPARATIVE PERFORMANCE 521
C1015–RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT 525
C101C-RIGHT FRONT WHEEL SPEED SENSOR SIGNAL ERRATIC PERFORMANCE 532
C101F-RIGHT FRONT WHEEL SPEED COMPARATIVE PERFORMANCE 539
C1020–LEFT REAR WHEEL SPEED SENSOR CIRCUIT 543
C1027-LEFT REAR WHEEL SPEED SENSOR SIGNAL ERRATIC PERFORMANCE 549
C102A-LEFT REAR WHEEL SPEED COMPARATIVE PERFORMANCE 557
C102B–RIGHT REAR WHEEL SPEED SENSOR CIRCUIT 561
C1032-RIGHT REAR WHEEL SPEED SENSOR SIGNAL ERRATIC PERFORMANCE 567
C1035-RIGHT REAR WHEEL SPEED COMPARATIVE PERFORMANCE 574
C1041-LEFT FRONT TONE WHEEL PERFORMANCE 578
C1042-RIGHT FRONT TONE WHEEL PERFORMANCE 580
C1043-LEFT REAR TONE WHEEL PERFORMANCE 582
C1044-RIGHT REAR TONE WHEEL PERFORMANCE 584
C1046-LEFT FRONT WHEEL PRESSURE PHASE MONITORING 586
C1047-RIGHT FRONT WHEEL PRESSURE PHASE MONITORING 590
C1048-LEFT REAR WHEEL PRESSURE PHASE MONITORING 594
C1049-RIGHT REAR WHEEL PRESSURE PHASE MONITORING 598
C1073-ABS PUMP MOTOR CONTROL CIRCUIT 602
C1078-TIRE REVOLUTIONS RANGE PERFORMANCE 606
C107D-BRAKE PEDAL SWITCH 1/2 CORRELATION 612
C1210-G SENSOR INPUT CIRCUIT PERFORMANCE 615
C1219-STEERING ANGLE SENSOR ERRATIC PERFORMANCE 616
C121C-TORQUE REQUEST SIGNAL DENIED 623
C121D-BRAKE PRESSURE SENSOR CIRCUIT 629
C121E-BRAKE PRESSURE SENSOR COMPARATIVE PERFORMANCE 637
C1222-BRAKE PEDAL TRAVEL SENSOR/BRAKE PRESSURE SENSOR CORRELATION 645
C122A-BRAKE BOOSTER PEDAL FORCE SWITCH CIRCUIT 653
C122B-BRAKE BOOSTER PEDAL FORCE SWITCH CIRCUIT PERFORMANCE 662
C122C-ACTIVE BRAKE BOOSTER CONTROL CIRCUIT SUPPLY VOLTAGE 671
C122D-ACTIVE BRAKE BOOSTER CONTROL CIRCUIT 676
C123A-ESP SYSTEM SENSORS CALIBRATION 681
C123B-ESP SYSTEM CONTROL TOO LONG 684
C1242-GSENSOR INPUT SIGNAL PERFORMANCE 686
C1243-G SENSOR NOT INTIALIZED 687
C123C-SENSOR CLUSTER MOUNTING/INSTALLATION PERFORMANCE 688
C2100-BATTERY VOLTAGE LOW 691
C2101-BATTERY VOLTAGE HIGH 694
C2111-SENSOR SUPPLY VOLTAGE CIRCUIT LOW 697
C2112-SENSOR SUPPLY VOLTAGE CIRCUIT HIGH 702
C2114-SENSOR CLUSTER SUPPLY VOLTAGE LOW 706
C2115-SENSOR CLUSTER SUPPLY VOLTAGE HIGH 711
C2116-ABS PUMP MOTOR SUPPLY LOW VOLTAGE 716
C2200-ANTI-LOCK BRAKE MODULE INTERNAL 720
C2202-ORIGINAL VIN MISMATCH/MISSING 723
C2204-SENSOR CLUSTER INTERNAL 725
C2205-STEERING ANGLE SENSOR INTERNAL 733
C2206-VEHICLE CONFIGURATION MISMATCH 735
U0002-CAN C BUS OFF PERFORMANCE 737
U0100-LOST COMMUNICATION WITH ECM/PCM 743
U0101-LOST COMMUNICATION WITH TCM 746
U0114-LOST COMMUNICATION WITH FINAL DRIVE MODULE 749
U0126-LOST COMMUNICATION WITH STEERING ANGLE SENSOR 752
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 755
U0401-IMPLAUSIBLE DATA RECEIVED FROM ECM/PCM 758
U1003-ESP CAN C BUS PERFORMANCE 760
U1004-CAN C BUS TRANSMIT PERFORMANCE 765
U140E-IMPLAUSIBLE VEHICLE CONFIGURATION DATA RECEIVED 770
U1501-IMPLAUSIBLE MESSAGE DATA LENGTH RECEIVED FROM PCM 772
U1502-IMPLAUSIBLE MESSAGE DATA LENGTH RECEIVED FROM TCM 774
U1503-IMPLAUSIBLE MESSAGE DATA LENGTH RECEIVED FROM FCM 776
ABS VERIFICATION TEST — VER 1 778
B1D4F-ADJUSTABLE PEDAL INHIBIT CIRCUIT LOW 779
B1D50-ADJUSTABLE PEDAL INHIBIT CIRCUIT HIGH0 – 4 WK 783
B1D51-ADJUSTABLE PEDAL INHIBIT CIRCUIT OPEN 787
7-COOLING 792
COOLING 792
DESCRIPTION 792
3 7L/4 7L ENGINE 792
5 7L ENGINE 792
3 0L DIESEL ENGINE 793
COOLING SYSTEM COMPONENTS 793
DESCRIPTION – HOSE CLAMPS 793
OPERATION 793
OPERATION – COOLING SYSTEM 793
OPERATION – HOSE CLAMPS 794
DIAGNOSIS AND TESTING 794
ON-BOARD DIAGNOSTICS (OBD) 794
COOLING SYSTEM RELATED DIAGNOSTICS 794
ACCESSING DIAGNOSTIC TROUBLE CODES 794
ERASING TROUBLE CODES 794
PRELIMINARY CHECKS 794
ENGINE COOLING SYSTEM OVERHEATING 794
COOLING SYSTEM DIAGNOSIS CHART 795
COOLING SYSTEM LEAKS 801
ULTRAVIOLET LIGHT METHOD 801
PRESSURE TESTER METHOD 802
INTERNAL LEAKAGE INSPECTION 802
COMBUSTION LEAKAGE TEST – WITHOUT PRESSURE TESTER 803
COOLING SYSTEM DEAERATION 803
STANDARD PROCEDURE 803
DRAINING COOLING SYSTEM 803
REFILLING COOLING SYSTEM – 4 7L ENGINE 804
ADDING ADDITIONAL COOLANT 804
COOLING SYSTEM – REVERSE FLUSHING 804
CHEMICAL CLEANING 804
REVERSE FLUSHING RADIATOR 804
REVERSE FLUSHING ENGINE 805
SPECIFICATIONS 806
TORQUE 806
FILL VOLUMES 807
SPECIAL TOOLS 808
COOLING 808
ACCESSORY DRIVE 809
TENSIONERS-BELT 809
REMOVAL 809
3 7L ENGINE 809
4 7L ENGINE 810
5 7L ENGINE 810
3 0L DIESEL 811
INSTALLATION 812
3 7L ENGINE 812
4 7L ENGINE 812
5 7L ENGINE 813
3 0L DIESEL 813
BELTS-DRIVE 814
DIAGNOSIS AND TESTING 814
SERPENTINE DRIVE BELT 814
REMOVAL 816
3 7L ENGINE 816
REMOVAL – 4 7L ENGINE 817
5 7L ENGINE 817
3 0L DIESEL 818
INSTALLATION 818
3 7L ENGINE 818
INSTALLATION – 4 7L ENGINE 819
5 7L ENGINE 819
3 0L DIESEL 820
ENGINE 821
COOLANT 822
DESCRIPTION – ENGINE COOLANT 822
OPERATION 822
DIAGNOSIS AND TESTING – COOLANT CONCENTRATION TESTING 822
STANDARD PROCEDURE – COOLANT SERVICE 823
CONTAINER-COOLANT RECOVERY 823
DESCRIPTION 823
REMOVAL 823
INSTALLATION 824
FAN-RADIATOR 824
DESCRIPTION 824
OPERATION 826
HYDRAULIC FAN STRATEGY 826
ACTIVATING THE HYDRAULIC FAN WITH THE SCAN TOOL 827
RADIATOR COOLING FAN HYDRAULIC FLUID PATH 827
REMOVAL 827
5 7L/3 0L DIESEL ENGINES 827
REMOVAL – ELECTRIC FAN 828
CLEANING 828
INSPECTION 828
INSTALLATION 829
5 7L/3 0L DIESEL 829
INSTALLATION – ELECTRIC FAN 829
SOLENOID-RADIATOR FAN 830
REMOVAL 830
INSTALLATION 830
HEATER-ENGINE BLOCK 831
DESCRIPTION 831
OPERATION 831
DIAGNOSIS AND TESTING – ENGINE BLOCK HEATER 831
REMOVAL 832
3 7L ENGINE 832
4 7L ENGINE 832
INSTALLATION 833
3 7L ENGINE 833
4 7L ENGINE 834
SENSOR-ENGINE COOLANT TEMPERATURE 834
DESCRIPTION 834
OPERATION 834
REMOVAL 835
3 7L V-6 835
4 7L ENGINE 835
5 7L ENGINE 836
INSTALLATION 837
3 7L V-6 837
4 7L ENGINE 837
5 7L ENGINE 838
THERMOSTAT-ENGINE COOLANT 838
DESCRIPTION 838
OPERATION 839
DIAGNOSIS AND TESTING – THERMOSTAT 839
ON-BOARD DIAGNOSTICS 839
REMOVAL 839
3 7L/4 7L ENGINE 839
5 7L ENGINE 840
INSTALLATION 840
3 7L/4 7L ENGINE 840
5 7L ENGINE 841
VISCOUS CLUTCH-FAN DRIVE 841
DESCRIPTION 841
OPERATION 842
DIAGNOSIS AND TESTING – VISCOUS FAN DRIVE 842
REMOVAL 843
4 7L ENGINE 843
INSTALLATION 844
4 7L ENGINE 844
RADIATOR 844
DESCRIPTION 844
REMOVAL 845
GAS ENGINES 845
CLEANING 846
INSPECTION 847
INSTALLATION 847
GAS ENGINES 847
MOTOR-RADIATOR FAN 847
DIAGNOSIS AND TESTING—ELECTRIC COOLING FAN 847
PUMP-WATER 848
DESCRIPTION 848
DESCRIPTION – WATER PUMP – 4 7L 848
DESCRIPTION – WATER PUMP BYPASS 848
OPERATION 849
OPERATION – WATER PUMP 849
WATER PUMP BYPASS – 3 7L/4 7L ENGINE 849
DIAGNOSIS AND TESTING – WATER PUMP 849
LOOSE IMPELLER – 3 7L/4 7L/5 7L ENGINES 849
INSPECTING FOR INLET RESTRICTIONS 849
REMOVAL 850
3 7L 850
4 7L 851
5 7L 852
3 0L DIESEL 852
CLEANING 853
INSPECTION 853
INSTALLATION 853
3 7L ENGINE 853
4 7L 854
5 7L 855
3 0L DIESEL 855
CAP-RADIATOR PRESSURE 856
DESCRIPTION 856
OPERATION 856
DIAGNOSIS AND TESTING – RADIATOR PRESSURE CAP 857
CLEANING 857
INSPECTION 857
8a-AUDIO/VIDEO 862
AUDIO/VIDEO SYSTEMS – ELECTRICAL DIAGNOSIS 862
DIAGNOSIS AND TESTING 863
B1401-FRONT LEFT AUDIO SPEAKER OUTPUT CIRCUIT LOW 864
B1402-FRONT LEFT AUDIO SPEAKER OUTPUT CIRCUIT HIGH 867
B1403-FRONT LEFT AUDIO SPEAKER OUTPUT CIRCUIT OPEN 871
B1405-FRONT RIGHT AUDIO SPEAKER OUTPUT CIRCUIT LOW 874
B1406-FRONT RIGHT AUDIO SPEAKER OUTPUT CIRCUIT HIGH 877
B1407-FRONT RIGHT AUDIO SPEAKER OUTPUT CIRCUIT OPEN 880
B1409-REAR LEFT AUDIO SPEAKER OUTPUT CIRCUIT LOW 883
B140A-REAR LEFT AUDIO SPEAKER OUTPUT CIRCUIT HIGH 886
B140B-REAR LEFT AUDIO SPEAKER OUTPUT CIRCUIT OPEN 890
B140D-REAR RIGHT AUDIO SPEAKER OUTPUT CIRCUIT LOW 893
B140E-REAR RIGHT AUDIO SPEAKER OUTPUT CIRCUIT HIGH 896
B140F-REAR RIGHT AUDIO SPEAKER OUTPUT CIRCUIT OPEN 900
B142A-RADIO UNIT HIGH TEMPERATURE 903
B142D-AUDIO ANTENNA NOT CONNECTED 904
B142F-SATELLITE RADIO ANTENNA NOT CONNECTED 906
B221E-RADIO INTERNAL 908
B2222-SATELLITE RADIO RECEIVER INTERNAL 909
B1428-REMOTE RADIO SWITCH INPUT CIRCUIT STUCK 910
B1429-RADIO DISPLAY HIGH TEMPERATURE 914
B142E-GPS ANTENNA NOT CONNECTED 915
B1421-AUDIO CD READ ERROR/INOPERABLE DISC 917
B1422-AUDIO DVD READ ERROR/INOPERABLE DISC 918
B221F-AMPLIFIER INTERNAL 919
B210D-BATTERY VOLTAGE LOW 920
B210E-BATTERY VOLTAGE HIGH 921
B1488–CABIN EQ MISMATCH PERFORMANCE 923
B1460-CHANNEL 1 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 925
B1461-CHANNEL 1 AUDIO SPEAKER OUTPUT CIRCUIT LOW 926
B1462-CHANNEL 1 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 929
B1463-CHANNEL 1 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 932
B1464-CHANNEL 1 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 935
B1465-CHANNEL 2 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 938
B1466-CHANNEL 2 AUDIO SPEAKER OUTPUT CIRCUIT LOW 939
B1467-CHANNEL 2 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 942
B1468-CHANNEL 2 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 945
B1469-CHANNEL 2 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 948
B146A-CHANNEL 3 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 951
B146B-CHANNEL 3 AUDIO SPEAKER OUTPUT CIRCUIT LOW 952
B146C-CHANNEL 3 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 955
B146D-CHANNEL 3 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 958
B146E-CHANNEL 3 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 961
B146F-CHANNEL 4 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 964
B1470-CHANNEL 4 AUDIO SPEAKER OUTPUT CIRCUIT LOW 965
B1471-CHANNEL 4 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 968
B1472-CHANNEL 4 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 971
B1473-CHANNEL 4 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 974
B1474-CHANNEL 5 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 977
B1475-CHANNEL 5 AUDIO SPEAKER OUTPUT CIRCUIT LOW 978
B1476-CHANNEL 5 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 981
B1477-CHANNEL 5 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 984
B1478-CHANNEL 5 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 987
B1479-CHANNEL 6 AUDIO SPEAKER OUTPUT CIRCUIT PERFORMANCE 990
B147A-CHANNEL 6 AUDIO SPEAKER OUTPUT CIRCUIT LOW 991
B147B-CHANNEL 6 AUDIO SPEAKER OUTPUT CIRCUIT HIGH 994
B147C-CHANNEL 6 AUDIO SPEAKER OUTPUT CIRCUIT OPEN 997
B147D-CHANNEL 6 AUDIO SPEAKER OUTPUT CIRCUIT SHORTED TOGETHER 1000
U0019–CAN B BUS 1003
U0020-CAN B BUS OFF PERFORMANCE 1007
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1012
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER (ORC) 1012
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1012
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 1012
U0156-LOST COMMUNICATION WITH EOM 1012
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1012
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1012
U0184-LOST COMMUNICATION WITH RADIO 1012
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1012
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1013
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 1013
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1013
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1013
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 1013
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1013
SCHEMATICS AND DIAGRAMS 1014
AUDIO/VIDEO – SERVICE INFORMATION 1018
DESCRIPTION 1018
DIAGNOSIS AND TESTING 1019
AUDIO SYSTEM 1019
SPECIAL TOOLS 1024
AUDIO SYSTEMS 1024
AMPLIFIER 1025
DESCRIPTION 1025
OPERATION 1025
DIAGNOSIS AND TESTING 1025
AMPLIFIER 1025
REMOVAL 1026
INSTALLATION 1026
ANTENNA BODY & CABLE 1027
DESCRIPTION 1027
DOMESTIC 1027
EXPORT 1027
OPERATION 1028
DIAGNOSIS AND TESTING 1028
ANTENNA BODY AND CABLE 1028
TEST 1 1028
TEST 2 1029
TEST 3 1029
TEST 4 1029
REMOVAL 1030
DOMESTIC 1030
EXPORT 1031
INSTALLATION 1032
DOMESTIC 1032
EXPORT 1033
ANTENNA CABLE – INSTRUMENT PANEL 1033
REMOVAL 1033
DOMESTIC 1034
EXPORT 1035
INSTALLATION 1036
DOMESTIC 1036
EXPORT 1037
ANTENNA CABLE – SATELLITE RADIO 1038
REMOVAL 1038
INSTALLATION 1039
ANTENNA – NAVIGATION RADIO 1040
REMOVAL 1040
INSTALLATION 1040
ANTENNA – QUARTER GLASS 1041
DESCRIPTION 1041
OPERATION 1041
DIAGNOSIS AND TESTING 1041
QUARTER GLASS ANTENNA 1041
ANTENNA-SATELLITE 1042
DESCRIPTION 1042
OPERATION 1042
REMOVAL 1042
INSTALLATION 1043
MODULE – ANTENNA 1044
DESCRIPTION 1044
OPERATION 1044
DIAGNOSIS AND TESTING 1045
MODULE – ANTENNA 1045
REMOVAL 1045
INSTALLATION 1046
MONITOR-MEDIA SYSTEM 1046
DESCRIPTION 1046
OPERATION 1047
REMOVAL 1047
INSTALLATION 1047
PLAYER – DVD 1048
DESCRIPTION 1048
REMOVAL 1048
INSTALLATION 1049
RADIO 1049
DESCRIPTION 1049
REMOVAL 1050
INSTALLATION 1051
RADIO NOISE SUPPRESSION COMPONENTS 1052
DESCRIPTION 1052
OPERATION 1053
REMOVAL 1053
ENGINE TO BULKHEAD – 4 7L 1053
ENGINE TO BULKHEAD – 5 7L 1054
EXHAUST TO FRAME 1055
INSTALLATION 1056
ENGINE TO BULKHEAD – 4 7L 1056
ENGINE TO BULKHEAD – 5 7L 1057
EXHAUST TO FRAME 1058
RECEIVER-SATELLITE 1058
DESCRIPTION 1058
OPERATION 1058
REMOVAL 1059
INSTALLATION 1060
SWITCH – REMOTE RADIO 1061
DESCRIPTION 1061
OPERATION 1061
DIAGNOSIS AND TESTING 1061
REMOTE SWITCHES 1061
REMOVAL 1062
INSTALLATION 1063
SPEAKER 1063
DESCRIPTION 1063
STANDARD 1063
BOSTON ACOUSTICS 1064
DIAGNOSIS AND TESTING 1064
SPEAKER 1064
REMOVAL 1065
FRONT DOOR 1065
INSTRUMENT PANEL 1066
REAR DOOR 1067
INSTALLATION 1068
FRONT DOOR0 – 6 WK 1068
INSTRUMENT PANEL 1069
REAR DOOR 1070
8b-CHIME/BUZZER 1072
CHIME/BUZZER – ELECTRICAL DIAGNOSTICS 1072
DIAGNOSIS AND TESTING 1073
B122C-PTS SENSOR 7 CIRCUIT LOW 1074
B122E-PTS SENSOR 7 RING TIME TOO SHORT 1079
B122F-PTS SENSOR 7 RING TIME TOO LONG 1080
B1231-PTS SENSOR 8 CIRCUIT LOW 1081
B1233-PTS SENSOR 8 RING TIME TOO SHORT 1086
B1234-PTS SENSOR 8 RING TIME TOO LONG 1087
B1236-PTS SENSOR 9 CIRCUIT LOW 1088
B1238-PTS SENSOR 9 RING TIME TOO SHORT 1093
B1239-PTS SENSOR 9 RING TIME TOO LONG 1094
B123B-PTS SENSOR 10 CIRCUIT LOW 1095
B123D-PTS SENSOR 10 RING TIME TOO SHORT 1100
B123E-PTS SENSOR 10 RING TIME TOO LONG 1101
B210D-BATTERY VOLTAGE LOW 1102
B210E-BATTERY VOLTAGE HIGH 1103
B2126-SENSOR SUPPLY VOLTAGE LOW 1104
B2127-SENSOR SUPPLY VOLTAGE HIGH 1109
B212A-PTS DISPLAY SUPPLY VOLTAGE LOW 1111
B222A-VEHICLE LINE MISMATCH 1116
B2232-(PTS) PARKTRONICS INTERNAL 1117
B2234-(PTS) PARKTRONICS REAR DISPLAY INTERNAL 1118
U0423-IMPLAUSIBLE DATA RECEIVED FROM CLUSTER/CCN 1119
U1002-PTS DISPLAY COMMUNICATION CIRCUIT LOW 1121
U1101-LOST COMMUNICATION WITH PTS DISPLAY 1126
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1130
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 1130
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1130
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 1130
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 1130
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1130
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 1130
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1130
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 1130
U0184-LOST COMMUNICATION WITH RADIO 1131
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1131
U0195-LOST COMMUNICATION WITH SDARS 1131
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 1131
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 1131
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1131
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1131
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 1131
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1131
U0212-LOST COMMUNICATION WITH SCCM-CAN-B 1132
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 1132
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 1132
SCHEMATICS AND DIAGRAMS 1133
CHIME/BUZZER – SERVICE INFORMATION 1134
DESCRIPTION 1135
CHIME WARNING SYSTEM 1135
PARK ASSIST SYSTEM 1136
OPERATION 1137
CHIME WARNING SYSTEM 1137
PARK ASSIST SYSTEM 1139
DIAGNOSIS AND TESTING 1139
CHIME WARNING SYSTEM 1139
PARK ASSIST DISPLAY 1140
DESCRIPTION 1140
OPERATION 1141
REMOVAL 1142
INSTALLATION 1142
PARK ASSIST MODULE 1143
DESCRIPTION 1143
OPERATION 1144
REMOVAL 1145
INSTALLATION 1146
PARK ASSIST SENSOR 1147
DESCRIPTION 1147
OPERATION 1147
REMOVAL 1148
INSTALLATION 1149
8e-ELECTRONIC CONTROL MODULES 1152
ELECTRONIC CONTROL MODULES – ELECTRICAL DIAGNOSTICS 1152
DIAGNOSIS AND TESTING 1154
B210D-BATTERY VOLTAGE LOW 1154
B210E-BATTERY VOLTAGE HIGH 1155
B2112-5 VOLT SUPPLY CIRCUIT LOW (FCM) 1156
B2113-5 VOLT SUPPLY CIRCUIT HIGH (FCM) 1159
B2206-CURRENT VIN MISSING/MISMATCH 1162
B2215-FRONT CONTROL MODULE INTERNAL 1163
B222C-VEHICLE CONFIGURATION NOT PROGRAMMED 1164
*CAN C DIAGNOSTIC (+) AND/OR CAN C DIAGNOSTIC (-) CIRCUITS HIGH 1165
*CAN C DIAGNOSTIC (+) CIRCUIT LOW 1167
*CAN C DIAGNOSTIC (-) CIRCUIT LOW 1169
*CAN C DIAGNOSTIC (+) SHORTED TO CAN C DIAGNOSTIC (-) 1171
*CAN C DIAGNOSTIC (-) CIRCUIT OPEN 1173
*CAN C DIAGNOSTIC (+) CIRCUIT OPEN 1176
*BOTH CAN C DIAGNOSTIC (+) AND CAN C DIAGNOSTIC (-) CIRCUITS OPEN 1179
U0001-CAN C BUS CIRCUIT 1183
U0021-CAN B BUS (+) CIRCUIT OPEN 1190
U0022-CAN B BUS (+) CIRCUIT LOW 1194
U0023-CAN B BUS (+) CIRCUIT HIGH 1197
U0024-CAN B BUS (-) CIRCUIT OPEN 1200
U0025-CAN B BUS (-) CIRCUIT LOW 1204
U0026-CAN B BUS (-) CIRCUIT HIGH 1208
U0027-CAN B BUS (-) SHORTED TO BUS (+) 1211
U0100-LOST COMMUNICATION WITH ECM/PCM 1214
U0101-LOST COMMUNICATION WITH TCM 1217
U0103-LOST COMMUNICATION WITH ELECTRIC GEAR SHIFT MODULE 1220
U0114-LOST COMMUNICATION WITH FINAL DRIVE CONTROL MODULE 1223
U0121-LOST COMMUNICATION WITH ANTI-LOCK BRAKE MODULE 1226
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1229
U0151–LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER (ORC) 1232
U0154–LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1235
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 1238
U0156–LOST COMMUNICATION WITH EOM 1241
U0159-LOST COMMUNICATION WITH PARK ASSIST CONTROL MODULE 1244
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1247
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 1250
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1253
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 1256
U0184-LOST COMMUNICATION WITH RADIO 1259
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1262
U0195-LOST COMMUNICATION WITH SDARS 1265
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 1268
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 1271
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1274
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1277
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 1280
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1283
U0212-LOST COMMUNICATION WITH SCCM – CAN B 1286
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 1289
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 1292
U1108-ADDITIONAL CAN B ECU DETECTED 1295
U110A-LOST COMMUNICATION WITH SCCM – CAN C 1297
*STORED LOST COMMUNICATION DTCS 1300
*NO RESPONSE FROM ABS (ANTILOCK BRAKE MODULE) 1303
*NO RESPONSE FROM AHBM (SMARTBEAM) 1308
*NO RESPONSE FROM AMP (AMPLIFIER) 1311
*NO RESPONSE FROM CCN (CLUSTER) 1314
*NO RESPONSE FROM DDM (DRIVER MEMORY MIRROR MODULE) 1318
*NO RESPONSE FROM EOM (ELECTRONIC OVERHEAD MODULE) 1321
*NO RESPONSE FROM ESM (SHIFT LEVER ASSEMBLY) – NAG1/DIESEL 1324
*NO RESPONSE FROM FCM (FRONT CONTROL MODULE) 1328
*NO RESPONSE FROM FDCM (FINAL DRIVE CONTROL MODULE) 1332
*NO RESPONSE FROM HFM (HANDS FREE MODULE) 1337
*NO RESPONSE FROM HSM (HEATED SEAT MODULE) 1340
*NO RESPONSE FROM HVAC (A/C HEATER CONTROL – ATC ONLY) 1343
*NO RESPONSE FROM ITM (INTRUSION TRANSCEIVER MODULE) 1347
*NO RESPONSE FROM LRSM (RAIN SENSOR) 1349
*NO RESPONSE FROM MSMD (MEMORY SEAT MODULE) 1352
*NO RESPONSE FROM OCM (OCCUPANT CLASSIFICATION MODULE) 1355
*NO RESPONSE FROM ORC (OCCUPANT RESTRAINT CONTROLLER) 1359
*NO RESPONSE FROM PCM (POWERTRAIN CONTROL MODULE) 1363
*NO RESPONSE FROM PDM (PASSENGER MEMORY MIRROR MODULE) 1368
*NO RESPONSE FROM PTS (PARK ASSIST MODULE) 1371
*NO RESPONSE FROM RADIO 1374
*NO RESPONSE FROM SDAR (SATELLITE RECEIVER) 1377
*NO RESPONSE FROM SCM (STEERING COLUMN MODULE) 1380
*NO RESPONSE FROM SUNR (SUNROOF MOTOR/MODULE) 1383
*NO RESPONSE FROM TCM – NAG1/DIESEL 1386
*NO RESPONSE FROM TCM (POWERTRAIN CONTROL MODULE) – NGC 1390
*NO RESPONSE FROM VES (MONITOR/DVD MEDIA SYSTEM) 1393
*NO RESPONSE FROM WCM (SENTRY KEY REMOTE ENTRY MODULE) 1396
STANDARD PROCEDURE 1400
BODY VERIFICATION TEST – VER 1 1400
ELECTRONIC CONTROL MODULES – SERVICE INFORMATION 1401
STANDARD PROCEDURE 1402
PCM/SKREEM PROGRAMMING 1402
PROGRAMMING THE PCM 1402
PROGRAMMING THE SKREEM 1402
PROGRAMMING IGNITION KEYS TO THE SKREEM 1403
MODULE-ADJUSTABLE PEDALS 1403
DESCRIPTION 1403
DIAGNOSIS AND TESTING 1404
ADJUSTABLE PEDALS MODULE (APM) 1404
REMOVAL 1404
INSTALLATION 1404
MODULE-ANTILOCK BRAKES 1405
DESCRIPTION 1405
OPERATION 1405
REMOVAL 1405
INSTALLATION 1408
COMMUNICATION 1409
DESCRIPTION 1409
OPERATION 1410
CONNECTOR-DATA LINK 1411
DESCRIPTION 1411
OPERATION 1411
MODULE-FINAL DRIVE CONTROL 1411
DESCRIPTION 1411
OPERATION 1412
POWER UP/DOWN 1412
START-UP DIAGNOSTICS 1412
INPUTS/OUTPUTS 1412
TRANSFER CASE RANGE SELECT SWITCH INPUT (NEUTRAL & 4HI/4LO SELECT SWITCH) 1412
TRANSFER CASE MODE SENSOR SIGNAL 1413
FRONT AND REAR DIFFERENTIAL TEMPERATURE SENSORS 1413
NEUTRAL LAMP 1413
FRONT AND REAR ELECTRONIC LIMITED SLIP DIFFERENTIAL PRESSURE SOLENOID 1414
TRANSFER CASE BI-DIRECTIONAL MOTOR CONTROL (A & B) 1414
MODES OF OPERATION 1414
REMOVAL 1414
INSTALLATION 1415
MODULE-FRONT CONTROL 1416
DESCRIPTION 1416
OPERATION 1416
REMOVAL 1417
INSTALLATION 1418
MODULE-MEMORY MIRROR 1418
DESCRIPTION 1418
OPERATION 1419
DIAGNOSIS AND TESTING 1419
MEMORY MIRROR MODULE 1419
REMOVAL 1419
INSTALLATION 1420
MODULE-POWERTRAIN CONTROL 1420
DESCRIPTION 1420
POWERTRAIN CONTROL MODULE (PCM) 1420
MODES OF OPERATION 1421
5 VOLT SUPPLIES 1424
IGNITION CIRCUIT SENSE 1424
POWER GROUNDS 1424
SENSOR RETURN 1424
SIGNAL GROUND 1424
OPERATION 1425
POWERTRAIN CONTROL MODULE (PCM) 1425
5 VOLT SUPPLIES 1426
IGNITION CIRCUIT SENSE 1427
REMOVAL 1427
INSTALLATION 1428
MODULE-MEMORY SEAT 1430
DESCRIPTION 1430
OPERATION 1430
DIAGNOSIS AND TESTING 1431
MEMORY SEAT MODULE 1431
REMOVAL 1432
INSTALLATION 1432
MODULE-TRANSMISSION CONTROL 1433
DESCRIPTION 1433
3 7L VEHICLES 1433
4 7L/5 7L VEHICLES 1434
OPERATION 1434
3 7L VEHICLES 1434
TCM SIGNALS 1435
SHIFT SCHEDULES 1436
DOWNSHIFT SAFETY 1436
ADAPTATION 1436
CONTROLLER MODES OF OPERATION 1437
4 7L/5 7L VEHICLES 1438
BATTERY FEED 1439
CLUTCH VOLUME INDEXES (CVI) 1439
SHIFT SCHEDULES 1439
STANDARD PROCEDURE 1440
ADAPTATION – 3 7L VEHICLES 1440
QUICK LEARN – 4 7L/5 7L VEHICLES 1441
DRIVE LEARN – 4 7L/5 7L VEHICLES 1441
LEARN A SMOOTH 1ST NEUTRAL TO DRIVE SHIFT 1441
LEARN A SMOOTH NEUTRAL TO DRIVE GARAGE SHIFT 1442
LEARN THE 1ST 2-3 SHIFT AFTER A RESTART OR SHIFT TO REVERSE 1442
LEARN A SMOOTH 2-3 AND 3-4 UPSHIFT 1442
LEARN A SMOOTH 4-3 COASTDOWN AND PART THROTTLE 4-3 KICKDOWN 1442
LEARN A SMOOTH 1-2 UPSHIFT AND 3-2 KICKDOWN 1443
LEARN A SMOOTH MANUAL 2-1 PULLDOWN SHIFT AS WELL AS A NEUTRAL TO REVERSE SHIFT 1443
LEARN A SMOOTH NEUTRAL TO REVERSE SHIFT 1443
LEARN A SMOOTH 4-5 UPSHIFT 1443
REMOVAL 1444
3 7L VEHICLES 1444
4 7L/5 7L VEHICLES 1444
INSTALLATION 1445
3 7L VEHICLES 1445
4 7L/5 7L VEHICLES 1445
8f-ENGINE SYSTEMS 1446
BATTERY SYSTEM – SERVICE INFORMATION 1446
DESCRIPTION 1447
OPERATION 1447
DIAGNOSIS AND TESTING – BATTERY SYSTEM 1447
MICRO 420 ELECTRICAL SYSTEM TESTER 1448
CLEANING 1449
INSPECTION 1451
SPECIFICATIONS 1451
SPECIAL TOOLS 1453
BATTERY SYSTEM SPECIAL TOOLS 1453
BATTERY 1454
DESCRIPTION 1454
OPERATION 1454
DIAGNOSIS AND TESTING 1455
BATTERY 1455
MICRO 420 BATTERY TESTER 1455
STANDARD PROCEDURE 1455
BATTERY CHARGING 1455
CHARGING A COMPLETELY DISCHARGED BATTERY 1456
CHARGING TIME REQUIRED 1457
IGNITION-OFF DRAW TEST 1457
OPEN-CIRCUIT VOLTAGE TEST 1459
MICRO 420 BATTERY TESTER 1460
BATTERY TESTING 1460
REMOVAL 1461
INSTALLATION 1462
BATTERY CABLES 1463
DESCRIPTION 1463
OPERATION 1463
DIAGNOSIS AND TESTING 1464
BATTERY CABLES 1464
TESTING 1464
REMOVAL 1466
INSTALLATION 1469
BATTERY TRAY 1473
DESCRIPTION 1473
REMOVAL – GAS ENGINE 1474
INSTALLATION – GAS ENGINE 1475
CHARGING – SERVICE INFORMATION 1476
DESCRIPTION 1476
OPERATION 1476
DIAGNOSIS AND TESTING – CHARGING SYSTEM 1476
SPECIFICATIONS 1477
GENERATOR RATINGS 1477
TORQUE – CHARGING SYSTEM 1477
GENERATOR 1478
DESCRIPTION 1478
OPERATION 1478
REMOVAL 1478
INSTALLATION 1480
REGULATOR, VOLTAGE 1481
DESCRIPTION 1481
OPERATION 1481
STARTING 1482
DESCRIPTION 1482
OPERATION 1482
DIAGNOSIS AND TESTING – STARTING SYSTEM 1483
TESTING 1485
SPECIFICATIONS 1488
STARTING SYSTEM 1488
SPECIFICATIONS – TORQUE – STARTING SYSTEM 1488
STARTER 1488
DIAGNOSIS AND TESTING – STARTER MOTOR 1488
REMOVAL 1489
5 7L V-8 1489
INSTALLATION 1490
5 7L V-8 1490
RELAY-STARTER MOTOR 1490
DESCRIPTION 1490
OPERATION 1491
REMOVAL 1491
INSTALLATION 1491
8g-HEATED SYSTEMS 1492
HEATED GLASS – SERVICE INFORMATION 1492
DESCRIPTION 1492
OPERATION 1493
DIAGNOSIS AND TESTING 1493
ELECTRIC BACKLIGHT (EBL) SYSTEM 1493
GRID-REAR WINDOW DEFOGGER 1494
STANDARD PROCEDURE 1494
GRID LINE AND TERMINAL REPAIR 1494
RELAY-REAR WINDOW DEFOGGER 1495
DESCRIPTION 1495
OPERATION 1496
REMOVAL 1496
INSTALLATION 1497
SWITCH-REAR WINDOW DEFOGGER 1497
DESCRIPTION0 – 8 WK 1497
OPERATION 1497
HEATED MIRRORS – SERVICE INFORMATION 1499
DESCRIPTION 1499
OPERATION 1499
HEATED SEATS – ELECTRICAL DIAGNOSTICS 1500
DIAGNOSIS AND TESTING 1500
B1085-LEFT HEATED SEAT SWITCH INPUT CIRCUIT LOW 1501
B1088-RIGHT HEATED SEAT SWITCH INPUT CIRCUIT LOW 1504
B1092-FRONT LEFT SEAT HEATER CONTROL CIRCUIT LOW 1507
B1094-FRONT LEFT SEAT HEATER CONTROL CIRCUIT OPEN 1511
B1096-FRONT RIGHT SEAT HEATER CONTROL CIRCUIT LOW 1516
B1098-FRONT RIGHT SEAT HEATER CONTROL CIRCUIT OPEN 1520
B10BB-LEFT HEATED SEAT SWITCH INPUT CIRCUIT STUCK 1525
B10BC-RIGHT HEATED SEAT SWITCH INPUT CIRCUIT STUCK 1528
B210D-BATTERY VOLTAGE LOW 1531
B210E-BATTERY VOLTAGE HIGH 1534
B221A-HEATED SEAT MODULE INTERNAL 1537
U0019–CAN B BUS – HSM 1538
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1541
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 1541
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1541
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 1541
U0156-LOST COMMUNICATION WITH EOM 1541
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 1541
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1541
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1541
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 1541
U0184-LOST COMMUNICATION WITH RADIO 1542
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1542
U0195-LOST COMMUNICATION WITH SDARS 1542
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 1542
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE 1542
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1542
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1542
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1542
U0212–LOST COMMUNICATION WITH SCCM 1542
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 1543
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 1543
U1107–ECU IN SINGLE–WIRE MODE – HSM 1544
BODY VERIFICATION TEST – VER 1 1547
SCHEMATICS AND DIAGRAMS 1548
HEATED SEATS – SERVICE INFORMATION 1549
DESCRIPTION 1549
OPERATION 1550
DIAGNOSIS AND TESTING 1550
HEATED SEAT SYSTEM 1550
HEATER-CUSHION PAD 1551
DESCRIPTION 1551
OPERATION 1551
DIAGNOSIS AND TESTING 1551
HEATED SEAT ELEMENT 1551
REMOVAL 1552
INSTALLATION 1552
MODULE-HEATED SEATS 1553
DESCRIPTION 1553
OPERATION 1553
DIAGNOSIS AND TESTING 1554
HEATED SEAT MODULE 1554
REMOVAL 1554
INSTALLATION 1555
SWITCH-HEATED SEAT 1556
DESCRIPTION 1556
OPERATION 1556
DIAGNOSIS AND TESTING 1556
HEATED SEAT SWITCH 1556
REMOVAL 1557
INSTALLATION 1557
8h-HORN 1558
HORN – ELECTRICAL DIAGNOSTICS 1558
DIAGNOSIS AND TESTING 1558
B2336–HORN CONTROL CIRCUIT LOW – FCM 1559
B2337–HORN CONTROL CIRCUIT HIGH – FCM 1566
B2339–HORN SWITCH STUCK — SCCM 1569
SCHEMATICS AND DIAGRAMS 1573
HORN SYSTEM – SERVICE INFORMATION 1574
DESCRIPTION 1574
OPERATION 1574
DIAGNOSIS AND TESTING – HORN SYSTEM 1574
HORN 1575
DIAGNOSIS AND TESTING 1575
HORN 1575
REMOVAL 1575
INSTALLATION 1576
SWITCH-HORN 1576
DESCRIPTION 1576
DIAGNOSIS AND TESTING 1576
HORN SWITCH 1576
REMOVAL 1577
INSTALLATION 1577
8i-IGNITION CONTROL 1578
IGNITION SYSTEMS – ELECTRICAL DIAGNOSTICS 1578
DIAGNOSIS AND TESTING 1578
B211E–IGNITION RUN/ACC/PAD CONTROL CIRCUIT LOW 1579
B211F–IGNITION RUN/ACC/PAD CONTROL CIRCUIT HIGH 1582
B2120–IGNITION RUN/ACC/PAD CONTROL CIRCUIT OPEN 1585
IGNITION SYSTEM – SERVICE INFORMATION 1588
DESCRIPTION 1588
3 7L V-6 ENGINE 1588
4 7L V-8 ENGINE 1589
5 7L V-8 ENGINE 1589
SPECIFICATIONS 1590
TORQUE – IGNITION 1590
ENGINE FIRING ORDER – 3 7L V-6 1590
ENGINE FIRING ORDER – 4 7L V-8 1591
FIRING ORDER / CABLE ROUTING – 5 7L V-8 ENGINE 1591
SPARK PLUG CABLE RESISTANCE 1592
SPARK PLUGS 1592
IGNITION COIL RESISTANCE – 3 7L V-6 1592
IGNITION COIL RESISTANCE – 4 7L V-8 1592
IGNITION COIL RESISTANCE – 5 7L V-8 1592
IGNITION TIMING 1592
RELAY-AUTO SHUT DOWN 1592
DESCRIPTION – PCM OUTPUT 1592
OPERATION 1593
PCM OUTPUT 1593
ASD SENSE – PCM INPUT 1593
REMOVAL 1593
INSTALLATION 1593
SENSOR-CAMSHAFT POSITION 1593
DESCRIPTION 1593
3 7L V-6 1593
4 7L V-8 1593
5 7L V-8 1593
OPERATION 1594
3 7L V-6 1594
4 7L V-8 1594
5 7L V-8 1595
REMOVAL 1595
3 7L V-6 1595
4 7L V-8 1596
5 7L V-8 1596
INSTALLATION 1597
3 7L V-6 1597
4 7L V-8 1597
5 7L V-8 1597
COIL-IGNITION 1598
DESCRIPTION 1598
3 7L V-6 1598
4 7L V-8 1599
5 7L V-8 1599
OPERATION 1600
3 7L V-6 1600
4 7L V-8 1600
5 7L V-8 1600
REMOVAL 1601
3 7L V-6 1601
4 7L V-8 1602
5 7L V-8 1603
INSTALLATION 1603
3 7L V-6 1603
4 7L V-8 1604
5 7L V-8 1604
SENSOR-KNOCK 1604
DESCRIPTION 1604
OPERATION 1604
REMOVAL 1605
INSTALLATION 1606
3 7L V-6 / 4 7L V-8 1606
5 7L V-8 1606
SPARK PLUG 1607
DESCRIPTION 1607
REMOVAL 1607
3 7L V-6 1607
4 7L V-8 1607
5 7L V-8 1607
CLEANING 1608
CLEANING AND ADJUSTMENT 1608
INSTALLATION 1608
3 7L V-6 1608
4 7L V-8 1608
5 7L V-8 1609
CABLE-SPARK PLUG 1609
DESCRIPTION 1609
OPERATION 1609
REMOVAL 1610
INSTALLATION 1610
CYLINDER – IGNITION KEY/LOCK 1611
REMOVAL 1611
INSTALLATION 1612
SWITCH-IGNITION 1613
REMOVAL 1613
INSTALLATION 1620
8j-INSTRUMENT CLUSTER 1624
INSTRUMENT CLUSTER – ELECTRICAL DIAGNOSTICS 1624
DIAGNOSIS AND TESTING 1625
B1200-AIRBAG WARNING INDICATOR CIRCUIT LOW 1626
B1201-AIRBAG WARNING INDICATOR CIRCUIT OPEN 1627
B123F-MENU SWITCH STUCK 1628
B1240-STEP SWITCH STUCK 1631
B1241-C/T SWITCH STUCK 1634
B1242-RESET SWITCH STUCK 1637
B1243-REAR PARK ASSIST DISABLE SWITCH STUCK 1640
B160A-PANEL DIMMER INPUT CIRCUIT LOW (SCM) 1643
B160B-PANEL DIMMER INPUT CIRCUIT HIGH (SCM) 1645
B1612-PANEL ILLUMINATION CONTROL CIRCUIT 1647
B210D-BATTERY VOLTAGE LOW 1653
B211A-IGNITION RUN/ACC/SPAD CONTROL CIRCUIT LOW 1654
B211B-IGNITION RUN/ACC/SPAD CONTROL CIRCUIT HIGH 1657
B2122-IGNITION RUN CONTROL CIRCUIT LOW 1660
B2123-IGNITION RUN CONTROL CIRCUIT HIGH 1663
B2213–CCN INTERNAL 1666
U0019–CAN B BUS 1667
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1670
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 1670
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1670
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 1670
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1670
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1670
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 1670
U0184-LOST COMMUNICATION WITH RADIO 1670
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1670
U0195-LOST COMMUNICATION WITH SDARS 1671
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 1671
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 1671
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1671
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1671
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 1671
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1671
U0212-LOST COMMUNICATION WITH SCCM-CAN-B 1671
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 1671
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 1672
INSTRUMENT CLUSTER – SERVICE INFORMATION 1673
DESCRIPTION 1673
OPERATION 1675
DIAGNOSIS AND TESTING 1678
INSTRUMENT CLUSTER 1678
DIAGNOSTIC TROUBLE CODE (DTC) SELF TEST 1678
TELLTALE / INDICATOR / VACUUM FLUORESCENT DISPLAY (VFD) SEGMENT TEST 1678
GAUGE TEST 1679
REMOVAL 1679
DISASSEMBLY 1680
ASSEMBLY 1681
INSTALLATION 1681
SWITCH-BANK-LOWER 1682
DESCRIPTION 1682
REMOVAL 1684
INSTALLATION 1685
SWITCH-BANK-UPPER 1685
DESCRIPTION 1685
REMOVAL 1686
INSTALLATION 1686
8l-LAMPS 1688
LAMPS/LIGHTING – EXTERIOR – ELECTRICAL DIAGNOSTICS 1688
DIAGNOSIS AND TESTING 1689
B162B-LEFT LOW BEAM CONTROL CIRCUIT LOW 1690
B162F-RIGHT LOW BEAM CONTROL CIRCUIT LOW 1692
B1630-RIGHT LOW BEAM CONTROL CIRCUIT HIGH 1694
B1633-LEFT HI BEAM CONTROL CIRCUIT LOW 1697
B1634-LEFT HI BEAM CONTROL CIRCUIT HIGH 1699
B1637-RIGHT HI BEAM CONTROL CIRCUIT LOW 1702
B1638-RIGHT HI BEAM CONTROL CIRCUIT HIGH 1704
B163B-FRONT LEFT TURN CONTROL CIRCUIT LOW 1707
B163C-FRONT LEFT TURN CONTROL CIRCUIT HIGH 1709
B163F-FRONT RIGHT TURN CONTROL CIRCUIT LOW 1712
B1640-FRONT RIGHT TURN CONTROL CIRCUIT HIGH 1714
B1643-REAR LEFT TURN CONTROL CIRCUIT LOW 1717
B1644-REAR LEFT TURN CONTROL CIRCUIT HIGH 1720
B1647-REAR RIGHT TURN CONTROL CIRCUIT LOW 1723
B1648-REAR RIGHT TURN CONTROL CIRCUIT HIGH 1726
B1659-FRONT FOG LAMP CONTROL CIRCUIT LOW 1729
B1660-FRONT FOG LAMP CONTROL CIRCUIT HIGH 1731
B1661-FRONT FOG LAMP CONTROL CIRCUIT OPEN 1733
B165C-PARK LAMP CONTROL CIRCUIT LOW 1735
B165D-PARK LAMP CONTROL CIRCUIT HIGH 1737
B165E-PARK LAMP CONTROL CIRCUIT OPEN 1739
B166B-LEFT TRAILER TOW LAMP CONTROL CIRCUIT LOW 1741
B166C-LEFT TRAILER TOW LAMP CONTROL CIRCUIT HIGH 1743
B166D-LEFT TRAILER TOW LAMP CONTROL CIRCUIT OPEN 1745
B166F-RIGHT TRAILER TOW LAMP CONTROL CIRCUIT LOW 1747
B1670-RIGHT TRAILER TOW LAMP CONTROL CIRCUIT HIGH 1749
B1671-RIGHT TRAILER TOW LAMP CONTROL CIRCUIT OPEN 1751
B1667-REVERSE LAMP CONTROL CIRCUIT LOW 1753
B1668-REVERSE LAMP CONTROL CIRCUIT HIGH 1755
B168F-FRONT FOG LAMP SWITCH STUCK (SCM) 1757
B1607-HEADLAMP SWITCH INPUT CIRCUIT LOW 1758
B1608-HEADLAMP SWITCH INPUT CIRCUIT HIGH 1759
B16A7-HIGH BEAM CAMERA ALIGNMENT PERFORMANCE- LEFT 1760
B16A8-HIGH BEAM CAMERA ALIGNMENT PERFORMANCE- RIGHT 1761
B16A9-HIGH BEAM CAMERA ALIGNMENT PERFORMANCE- TOP 1762
B16AA-HIGH BEAM CAMERA ALIGNMENT PERFORMANCE- BOTTOM 1763
LAMPS/LIGHTING – EXTERIOR – SERVICE INFORMATION 1764
DESCRIPTION 1764
EXTERIOR LAMPS 1764
TURN SIGNAL AND HAZARD WARNING SYSTEM 1765
OPERATION 1765
EXTERIOR LAMPS 1765
TURN SIGNAL AND HAZARD WARNING SYSTEM 1765
SMARTBEAM SYSTEM 1766
DIAGNOSIS AND TESTING 1766
LAMPS/LIGHTING – EXTERIOR 1766
BACKUP LAMPS 1767
STOP LAMPS 1768
DAYTIME RUNNING LAMPS 1768
FRONT FOG LAMPS 1769
HAZARD WARNING LAMPS 1769
HEADLAMPS 1770
PARK LAMPS 1771
SMARTBEAM 1772
TURN SIGNAL LAMPS 1773
SPECIFICATIONS 1773
EXTERIOR LAMPS 1773
SPECIAL TOOLS 1774
LAMPS/LIGHTING – EXTERIOR 1774
AUTO HEADLAMP SENSOR 1775
DIAGNOSIS AND TESTING 1775
AUTO HEADLAMP SENSOR 1775
REMOVAL 1775
INSTALLATION 1775
CENTER HIGH MOUNTED STOP LAMP 1776
REMOVAL 1776
INSTALLATION 1777
FOG LAMP 1778
REMOVAL 1778
INSTALLATION 1778
FOG LAMP UNIT 1779
REMOVAL 1779
INSTALLATION 1779
ADJUSTMENTS 1779
FOG LAMP ALIGNMENT 1779
VEHICLE PREPARATION FOR LAMP ALIGNMENT 1779
LAMP ALIGNMENT SCREEN PREPARATION 1780
FOG LAMP ADJUSTMENT 1781
HEADLAMP 1781
REMOVAL 1781
INSTALLATION 1782
HEADLAMP UNIT 1783
REMOVAL 1783
INSTALLATION 1784
ADJUSTMENTS 1785
HEADLAMP UNIT ALIGNMENT 1785
VEHICLE PREPARATION FOR LAMP ALIGNMENT 1785
LAMP ALIGNMENT SCREEN PREPARATION 1786
HEADLAMP ADJUSTMENT 1787
LEFT MULTI-FUNCTION SWITCH 1788
DESCRIPTION 1788
OPERATION 1788
DIAGNOSIS AND TESTING 1789
LEFT MULTI-FUNCTION SWITCH 1789
REMOVAL 1789
INSTALLATION 1790
PARK/TURN SIGNAL LAMP 1791
REMOVAL 1791
INSTALLATION 1792
SMARTBEAM 1793
DESCRIPTION 1793
OPERATION 1793
STANDARD PROCEDURE 1794
IMAGER SHIM ADJUSTMENT 1794
SMARTBEAM CALIBRATION 1795
VEHICLE PREPARATION FOR SMARTBEAM CALIBRATION 1796
CALIBRATION PROCEDURE 1798
SMARTBEAM DEMONSTRATION MODE 1798
IMAGER OPTICS TEST 1799
SWITCH-STOP LAMP0 – 10 WK 1799
DESCRIPTION 1799
OPERATION 1799
REMOVAL 1800
INSTALLATION 1800
ADJUSTMENTS 1800
SWITCH-STOP LAMP 1800
TAIL LAMPS 1801
REMOVAL 1801
INSTALLATION 1803
TAIL LAMP UNIT 1804
REMOVAL 1804
INSTALLATION 1806
8m-MESSAGE SYSTEMS 1808
OVERHEAD CONSOLE – ELECTRICAL DIAGNOSTICS 1808
DIAGNOSIS AND TESTING 1809
B1A32-UNIVERSAL GARAGE DOOR SWITCH 1 STUCK 1809
B1A33-UNIVERSAL GARAGE DOOR SWITCH 2 STUCK 1810
B1A34-UNIVERSAL GARAGE DOOR SWITCH 3 STUCK 1811
B2217 – EVIC/EOM/CMTC INTERNAL 1812
B2331–VEHICLE NEEDS DEGAUSSED 1813
U0019–CAN B BUS 1814
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 1817
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 1817
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 1817
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 1817
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 1817
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 1817
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 1817
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 1817
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 1818
U0184-LOST COMMUNICATION WITH RADIO 1818
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 1818
U0195-LOST COMMUNICATION WITH SDARS 1818
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 1818
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 1818
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 1818
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 1818
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 1819
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 1819
U0212-LOST COMMUNICATION WITH SCCM-CAN-B 1819
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 1819
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 1819
SCHEMATICS AND DIAGRAMS 1820
OVERHEAD CONSOLE – SERVICE INFORMATION 1821
DESCRIPTION 1821
REMOVAL 1822
INSTALLATION 1823
ELECTRONIC VEHICLE INFORMATION CENTER 1824
DESCRIPTION 1824
OPERATION 1824
EVIC DISPLAY MODES 1825
DIAGNOSIS AND TESTING 1827
ELECTRONIC VEHICLE INFORMATION CENTER 1827
STANDARD PROCEDURE 1827
COMPASS CALIBRATION 1827
COMPASS DEMAGNETIZING 1828
COMPASS VARIATION ADJUSTMENT 1830
UNIVERSAL TRANSMITTER 1831
DESCRIPTION 1831
DIAGNOSIS AND TESTING 1831
UNIVERSAL TRANSMITTER 1831
STANDARD PROCEDURE 1832
PROGRAMMING TRANSMITER CODES 1832
ERASING TRANSMITTER CODES 1833
REPROGAMMING TRANSMITTER CODES 1833
REMOVAL 1834
INSTALLATION 1834
SENSOR-AMBIENT AIR TEMPERATURE 1835
DESCRIPTION 1835
OPERATION 1835
DIAGNOSIS AND TESTING 1835
AMBIENT TEMPERATURE SENSOR 1835
SENSOR TEST 1835
SENSOR CIRCUIT TEST 1835
REMOVAL 1836
INSTALLATION 1836
8n-POWER SYSTEMS 1838
POWER LOCKS – ELECTRICAL DIAGNOSTICS 1838
DIAGNOSIS AND TESTING 1839
B210D-BATTERY VOLTAGE LOW – DOOR MODULE 1839
B210E-BATTERY VOLTAGE HIGH – MEMORY MIRROR MODULE 1840
B2218, B2219–DOOR MODULE INTERNAL – DOOR MODULE 1841
B1801 DRIVER DOOR LOCK/UNLOCK SWITCH INPUT CIRCUIT LOW – CLUSTER 1842
B1803–DRIVER DOOR LOCK/UNLOCK SWITCH INPUT STUCK LOCK– CLUSTER 1845
B1804–DRIVER DOOR LOCK/UNLOCK SWITCH INPUT STUCK UNLOCK– CLUSTER 1848
B1806–PASSENGER DOOR LOCK/UNLOCK SWITCH INPUT CIRCUIT LOW – CLUSTER 1851
B1808–PASSENGER DOOR LOCK/UNLOCK SWITCH INPUT STUCK LOCK – CLUSTER 1854
B1809–PASSENGER DOOR LOCK/UNLOCK SWITCH INPUT STUCK UNLOCK– CLUSTER 1857
B1802–DRIVER DOOR LOCK/UNLOCK SWITCH CIRCUIT HIGH – DRIVER DOOR MODULE 1860
B1803–DRIVER DOOR LOCK/UNLOCK SWITCH CIRCUIT STUCK LOCK – DRIVER MEMORY MIRROR MODULE 1864
B1804 DRIVER DOOR LOCK/UNLOCK SWITCH CIRCUIT STUCK UNLOCK – DRIVER MEMORY MIRROR MODULE 1869
B1807 PASSENGER DOOR LOCK/UNLOCK SWITCH CIRCUIT HIGH – PASSENGER MEMORY MIRROR MODULE 1874
B1808 PASSENGER DOOR LOCK/UNLOCK SWITCH CIRCUIT STUCK LOCK – PASSENGER MEMORY MIRROR MODULE 1877
B1809–PASSENGER DOOR LOCK/UNLOCK SWITCH CIRCUIT STUCK UNLOCK – PASSENGER MEMORY MIRROR MODULE 1880
B1851–FLIPPER GLASS SWITCH STUCK– CLUSTER 1883
B184E–FLIPPER GLASS CONTROL CIRCUIT LOW– CLUSTER 1886
B184F–FLIPPER GLASS CONTROL CIRCUIT HIGH– CLUSTER 1889
B182D–ALL DOOR LOCK CONTROL CIRCUIT LOW– CLUSTER 1892
B182E–ALL DOOR LOCK CONTROL CIRCUIT HIGH– CLUSTER 1895
B1835–DRIVER DOOR UNLOCK CONTROL CIRCUIT LOW– CLUSTER 1898
B1836–DRIVER DOOR UNLOCK CONTROL CIRCUIT HIGH– CLUSTER 1901
B1839–PASSENGER DOORS UNLOCK CONTROL CIRCUIT LOW– CLUSTER 1904
B183A–PASSENGER DOORS UNLOCK CONTROL CIRCUIT HIGH– CLUSTER 1907
SCHEMATICS AND DIAGRAMS 1910
POWER LOCKS – SERVICE INFORMATION 1912
DESCRIPTION 1912
POWER LOCKS 1912
DOOR LOCK MOTORS 1912
CENTRAL LOCKING/UNLOCKING 1912
ENHANCED ACCIDENT RESPONSE 1913
REMOTE KEYLESS ENTRY 1913
OPERATION 1913
POWER LOCKS 1913
DOOR LOCK MOTORS 1913
REMOTE KEYLESS ENTRY 1914
DIAGNOSIS AND TESTING 1914
POWER LOCKS 1914
PRELIMINARY DIAGNOSIS 1914
POWER LOCK MOTOR 1914
DESCRIPTION 1914
OPERATION 1914
DIAGNOSIS AND TESTING 1915
POWER LOCK MOTOR 1915
REMOTE KEYLESS ENTRY TRANSMITTER 1915
DIAGNOSIS AND TESTING 1915
REMOTE KEYLESS ENTRY TRANSMITTER 1915
STANDARD PROCEDURE 1915
REMOTE KEYLESS ENTRY CUSTOMER PREFERENCES 1915
HORN CHIRP DISABLING/ENABLING 1915
UNLOCK SEQUENCE 1915
REMOTE KEYLESS ENTRY TRANSMITTER BATTERIES 1916
REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMING 1916
SPECIFICATIONS 1916
REMOTE KEYLESS ENTRY TRANSMITTER 1916
SWITCH-WINDOW/DOOR LOCK 1916
DESCRIPTION 1916
OPERATION 1917
DIAGNOSIS AND TESTING 1917
WINDOW/DOOR LOCK SWITCH 1917
REMOVAL 1918
INSTALLATION 1919
POWER MIRRORS – ELECTRICAL DIAGNOSTICS 1920
DIAGNOSIS AND TESTING 1921
B1DA7–SWITCH POWER SUPPLY CIRCUIT LOW — PASSENGER MEMORY MIRROR MODULE 1921
B1D0A, B1D13–MIRROR POSITION SENSOR POWER SUPPLY CIRCUIT HIGH – MEMORY MIRROR MODULE 1922
B1D0C, B1D15–MIRROR VERTICAL POSITION SENSOR INPUT CIRCUIT LOW – MEMORY MIRROR MODULE 1928
B1D0D, B1D16–MIRROR VERTICAL POSITION SENSOR INPUT CIRCUIT HIGH – MEMORY MIRROR MODULE 1935
B1D0F, B1D18–MIRROR HORIZONTAL POSITION SENSOR INPUT CIRCUIT LOW – MEMORY MIRROR MODULE 1941
B1D04–MIRROR ADJUST SWITCH INPUT CIRCUIT/PERFORMANCE – DRIVER MEMORY MIRROR MODULE 1948
B1D07–MIRROR ADJUST SWITCH INPUT CIRCUIT STUCK – DRIVER MEMORY MIRROR MODULE 1959
B1D09, B1D12–MIRROR POSITION SENSOR POWER SUPPLY CIRCUIT LOW – MEMORY MIRROR MODULE 1962
B1D1B, B1D27–MIRROR MOTOR COMMON CONTROL CIRCUIT LOW – MEMORY MIRROR MODULE 1969
B1D1C, B1D28–MIRROR MOTOR COMMON CONTROL CIRCUIT HIGH – MEMORY MIRROR MODULE 1976
B1D1F, B1D2B–MIRROR VERTICAL MOTOR CONTROL CIRCUIT LOW – MEMORY MIRROR MODULE 1980
B1D10, B1D19–MIRROR HORIZONTAL POSITION SENSOR INPUT CIRCUIT HIGH – MEMORY MIRROR MODULE 1987
B1D20, B1D2C–MIRROR VERTICAL MOTOR CONTROL CIRCUIT HIGH – MEMORY MIRROR MODULE 1993
B1D23, B1D2F–MIRROR HORIZONTAL MOTOR CONTROL CIRCUIT LOW – MEMORY MIRROR MODULE 1997
B1D24, B1D30–MIRROR HORIZONTAL MOTOR CONTROL CIRCUIT HIGH – MEMORY MIRROR MODULE 2004
B1D33, B1D37–MIRROR HEATER CONTROL CIRCUIT LOW – MEMORY MIRROR MODULE 2008
B1D35, B1D39–MIRROR HEATER CONTROL CIRCUIT OPEN – MEMORY MIRROR MODULE 2015
B1D4C–MEMORY SWITCH INPUT CIRCUIT HIGH – DRIVER MEMORY MIRROR MODULE 2020
B1D4D–MEMORY SWITCH INPUT CIRCUIT STUCK – DRIVER MEMORY MIRROR MODULE 2023
B1D53–SWITCH POWER SUPPLY CIRCUIT LOW — DRIVER MEMORY MIRROR MODULE 2029
B210D–BATTERY VOLTAGE LOW – MEMORY MIRROR MODULE 2030
B210E–BATTERY VOLTAGE HIGH – MEMORY MIRROR MODULE 2033
B2218–DOOR MODULE INTERNAL – DRIVER MEMORY MIRROR MODULE 2035
B2219–DOOR MODULE INTERNAL – PASSENGER MEMORY MIRROR MODULE 2036
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 2037
U0151–LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER (ORC) 2037
U0154–LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 2037
U0155–LOST COMMUNICATION WITH CLUSTER/CCN 2037
U0156–LOST COMMUNICATION WITH EOM 2037
U0159–LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 2037
U0164–LOST COMMUNICATION WITH HVAC CONTROL MODULE 2038
U0167–LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 2038
U0168–LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 2038
U0169–LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 2038
U0184–LOST COMMUNICATION WITH RADIO 2038
U0186–LOST COMMUNICATION WITH AUDIO AMPLIFIER 2038
U0195–LOST COMMUNICATION WITH SDARS 2039
U0196–LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 2039
U0197–LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 2039
U0199–LOST COMMUNICATION WITH DRIVER DOOR MODULE 2039
U0200–LOST COMMUNICATION WITH PASSENGER DOOR MODULE 2039
U0208–LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 2039
U0209–LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 2040
U0212–LOST COMMUNICATION WITH SCCM – CAN-B 2040
U0231–LOST COMMUNICATION WITH RAIN SENSING MODULE 2040
U0241–LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 2040
U1000–CAN B BUS (+) CIRCUIT– MEMORY MIRROR MODULE 2041
U1001–CAN B BUS (-) CIRCUIT– MEMORY MIRROR MODULE 2044
SCHEMATICS AND DIAGRAMS 2047
POWER MIRRORS-SERVICE INFORMATION 2048
DESCRIPTION 2048
AUTOMATIC DAY/NIGHT MIRROR 2048
OUTSIDE REAR VIEW MIRROR 2048
OPERATION 2048
AUTOMATIC DAY/NIGHT MIRROR 2048
DIAGNOSIS AND TESTING 2048
POWER MIRRORS 2048
MIRROR-INSIDE REARVIEW 2049
DESCRIPTION 2049
OPERATION 2049
DIAGNOSIS AND TESTING 2049
AUTOMATIC DAY/NIGHT MIRROR 2049
SWITCH-MIRROR 2050
DESCRIPTION 2050
OPERATION 2051
DIAGNOSIS AND TESTING 2051
POWER MIRROR SWITCH 2051
REMOVAL 2052
INSTALLATION 2052
POWER SEATS – ELECTRICAL DIAGNOSTICS 2053
DIAGNOSIS AND TESTING 2054
B1D62–POWER SEAT SWITCH STUCK 2054
B1D63–POWER SEAT SWITCH OPEN 2055
B1D6D–SEAT HORIZONTAL POSITION SENSOR CIRCUIT LOW 2059
B1D6E–SEAT HORIZONTAL POSITION SENSOR CIRCUIT HIGH 2062
B1D71–SEAT FRONT VERTICAL POSITION SENSOR CIRCUIT LOW 2064
B1D72–SEAT FRONT VERTICAL POSITION SENSOR CIRCUIT HIGH 2067
B1D75–SEAT REAR VERTICAL POSITION SENSOR CIRCUIT LOW 2069
B1D76–SEAT REAR VERTICAL POSITION SENSOR CIRCUIT HIGH 2072
B1D79–SEAT RECLINER POSITION SENSOR CIRCUIT LOW 2074
B1D7A–SEAT RECLINER POSITION SENSOR CIRCUIT HIGH 2077
B1D7B–SEAT HORIZONTAL MOTOR CONTROL CIRCUIT PERFORMANCE 2079
B1D7F–SEAT FRONT VERTICAL MOTOR CONTROL CIRCUIT PERFORMANCE 2085
B1D83–SEAT REAR VERTICAL MOTOR CONTROL CIRCUIT PERFORMANCE 2091
B1D87–SEAT RECLINER MOTOR CONTROL CIRCUIT PERFORMANCE 2097
B1D9B–SEAT HORIZONTAL FRONT STOP NOT LEARNED 2104
B210D-BATTERY VOLTAGE LOW 2105
B210E-BATTERY VOLTAGE HIGH 2107
B221C- MEMORY SEAT MODULE INTERNAL 2109
U0020-CAN B BUS OFF PERFORMANCE 2110
U0021-CAN B BUS (+) CIRCUIT OPEN 2113
U0022-CAN B BUS (+) CIRCUIT LOW 2115
U0023-CAN B BUS (+) CIRCUIT HIGH 2115
U0024-CAN B BUS (-) CIRCUIT OPEN 2116
U0025-CAN B BUS (-) CIRCUIT LOW 2119
U0026-CAN B BUS (-) CIRCUIT HIGH 2119
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 2119
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 2119
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 2119
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 2119
U0156-LOST COMMUNICATION WITH EOM 2119
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 2119
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 2119
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 2120
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 2120
U0181–LOST COMMUNICATION WITH HEADLAMP LEVEL TRANSLATOR 2120
U0184-LOST COMMUNICATION WITH RADIO 2120
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 2120
U0195-LOST COMMUNICATION WITH SDARS 2120
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 2120
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE 2120
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 2120
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 2121
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 2121
U0212–LOST COMMUNICATION WITH SCCM 2121
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 2121
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 2121
POWER SEAT SYSTEM VERIFICATION TEST – VER 1 2122
SCHEMATICS AND DIAGRAMS 2123
POWER SEATS – SERVICE INFORMATION 2124
DESCRIPTION 2124
POWER SEAT SYSTEM 2124
MEMORY SEAT SYSTEM 2127
OPERATION 2128
POWER SEAT SYSTEM 2128
MEMORY SEAT SYSTEM 2128
DIAGNOSIS AND TESTING 2128
MEMORY SEAT SYSTEM 2128
POWER SEAT ADJUSTER 2128
STANDARD PROCEDURE 2129
MEMORY SYSTEM PROGRAMMING 2129
MOTOR-SEAT ADJUSTER 2130
REMOVAL 2130
FRONT TILT MOTOR 2130
HEIGHT ADJUST MOTOR 2131
INSTALLATION 2133
FRONT TILT MOTOR 2133
HEIGHT ADJUST MOTOR 2135
POWER SEAT RECLINER 2136
REMOVAL 2136
INSTALLATION 2137
SWITCH-SEAT 2137
DESCRIPTION 2137
OPERATION 2137
DIAGNOSIS AND TESTING 2138
POWER SEAT SWITCH 2138
DRIVER WITHOUT MEMORY SEAT SYSTEM 2138
PASSENGER SEAT 2138
DRIVER WITH MEMORY SEAT SYSTEM 2139
REMOVAL 2139
INSTALLATION 2140
POWER TOP – ELECTRICAL DIAGNOSIS 2141
DIAGNOSIS AND TESTING 2141
B1841–SUNROOF OPEN SWITCH INPUT CIRCUIT HIGH 2142
B1844–SUNROOF CLOSE SWITCH INPUT CIRCUIT HIGH 2146
B1847–SUNROOF VENT SWITCH INPUT CIRCUIT HIGH 2150
B1849–SUNROOF MOTOR CONTROL CIRCUIT/PERFORMANCE (STALLED) 2154
B2227–SUNROOF ECU INTERNAL 2156
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 2157
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 2157
U0019–CAN B BUS 2158
B210D-BATTERY VOLTAGE LOW – SUNROOF 2161
B210E-BATTERY VOLTAGE HIGH 2163
SCHEMATICS AND DIAGRAMS 2164
POWER TOP – SUNROOF SERVICE INFO 2165
DESCRIPTION 2166
OPERATION 2167
DIAGNOSIS AND TESTING 2167
POWER TOP – SUNROOF 2167
MOTOR/MODULE-SUNROOF 2168
DIAGNOSIS AND TESTING 2168
MOTOR/MODULE – SUNROOF 2168
STANDARD PROCEDURE 2168
SUNROOF POSITION CALIBRATION 2168
EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION 2168
REMOVAL 2169
INSTALLATION 2169
SWITCH – SUNROOF 2170
DESCRIPTION 2170
OPERATION 2170
DIAGNOSIS AND TESTING 2171
SWITCH – POWER SUNROOF 2171
POWER WINDOWS – SERVICE INFORMATION 2172
DESCRIPTION 2172
OPERATION 2172
POWER WINDOW SWITCH 2172
POWER WINDOW MOTOR 2172
DIAGNOSIS AND TESTING 2173
POWER WINDOWS 2173
ALL WINDOWS INOPERATIVE 2173
ONE WINDOW INOPERATIVE 2173
MOTOR-WINDOW 2174
DIAGNOSIS AND TESTING 2174
WINDOW MOTOR 2174
REMOVAL 2174
SWITCH-POWER WINDOW 2174
DIAGNOSIS AND TESTING 2174
POWER WINDOW SWITCH 2174
REMOVAL 2175
INSTALLATION 2175
8o-RESTRAINTS 2176
RESTRAINTS – ELECTRICAL DIAGNOSTICS 2176
DIAGNOSIS AND TESTING 2178
B1203-SRS WARNING INDICATOR CIRCUIT/PERFORMANCE 2179
B1204-PASSENGER AIRBAG INDICATOR CIRCUIT LOW 2182
B1205-PASSENGER AIRBAG INDICATOR CIRCUIT HIGH 2186
B1206-PASSENGER AIRBAG INDICATOR CIRCUIT OPEN 2191
B1207-PASSENGER AIRBAG INDICATOR CIRCUIT SHORTED TOGETHER 2195
B1B00-DRIVER AIRBAG SQUIB 1 CIRCUIT LOW 2200
B1B01-DRIVER AIRBAG SQUIB 1 CIRCUIT HIGH 2205
B1B02-DRIVER AIRBAG SQUIB 1 CIRCUIT OPEN0 – 12 WK 2210
B1B03-DRIVER AIRBAG SQUIB 1 CIRCUIT SHORTED TOGETHER 2216
B1B04-DRIVER AIRBAG SQUIB 2 CIRCUIT LOW 2221
B1B05-DRIVER AIRBAG SQUIB 2 CIRCUIT HIGH 2226
B1B06-DRIVER AIRBAG SQUIB 2 CIRCUIT OPEN 2231
B1B07-DRIVER AIRBAG SQUIB 2 CIRCUIT SHORTED TOGETHER 2237
B1B08-PASSENGER AIRBAG SQUIB 1 CIRCUIT LOW 2242
B1B09-PASSENGER AIRBAG SQUIB 1 CIRCUIT HIGH 2246
B1B0A-PASSENGER AIRBAG SQUIB 1 CIRCUIT OPEN 2250
B1B0B-PASSENGER AIRBAG SQUIB 1 CIRCUIT SHORTED TOGETHER 2255
B1B0C-PASSENGER AIRBAG SQUIB 2 CIRCUIT LOW 2259
B1B0D-PASSENGER AIRBAG SQUIB 2 CIRCUIT HIGH 2263
B1B0E-PASSENGER AIRBAG SQUIB 2 CIRCUIT OPEN 2267
B1B0F-PASSENGER AIRBAG SQUIB 2 CIRCUIT SHORTED TOGETHER 2272
B1B18-LEFT SIDE CURTAIN SQUIB 1 CIRCUIT LOW 2276
B1B19-LEFT SIDE CURTAIN SQUIB 1 CIRCUIT HIGH 2280
B1B1A-LEFT SIDE CURTAIN SQUIB 1 CIRCUIT OPEN 2284
B1B1B-LEFT SIDE CURTAIN SQUIB 1 CIRCUIT SHORTED TOGETHER 2289
B1B20-RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT LOW 2293
B1B21-RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT HIGH 2297
B1B22-RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT OPEN 2301
B1B23-RIGHT SIDE CURTAIN SQUIB 1 CIRCUIT SHORTED TOGETHER 2306
B1B28-1st ROW DRIVER SEAT BELT PRETENSIONER CIRCUIT LOW 2310
B1B29-1ST ROW DRIVER SEAT BELT PRETENSIONER CIRCUIT HIGH 2313
B1B2A-1st ROW DRIVER SEAT BELT PRETENSIONER CIRCUIT OPEN 2316
B1B2B-1st ROW DRIVER SEAT BELT PRETENSIONER CIRCUIT SHORTED TOGETHER 2319
B1B2C-1st ROW PASSENGER SEAT BELT PRETENSIONER CIRCUIT LOW 2322
B1B2D-1st ROW PASSENGER SEAT BELT PRETENSIONER CIRCUIT HIGH 2325
B1B2E-1st ROW PASSENGER SEAT BELT PRETENSIONER CIRCUIT OPEN 2328
B1B2F-1st ROW PASSENGER SEAT BELT PRETENSIONER CIRCUIT SHORTED TOGETHER 2331
B1B70-UP-FRONT LEFT SATELLITE ACCELERATION SENSOR INTERNAL 2334
B1B71-UP-FRONT RIGHT SATELLITE ACCELERATION SENSOR INTERNAL 2340
B1B72-LEFT SIDE SATELLITE ACCELERATION SENSOR 1 INTERNAL 2346
B1B73-LEFT SIDE SATELLITE ACCELERATION SENSOR 2 INTERNAL 2352
B1B75-RIGHT SIDE SATELLITE ACCELERATION SENSOR 1 INTERNAL 2358
B1B76-RIGHT SIDE SATELLITE ACCELERATION SENSOR 2 INTERNAL 2364
B1B78-PASSENGER SEAT WEIGHT SENSOR 3 – LEFT FRONT PERFORMANCE 2370
B1B79-PASSENGER SEAT WEIGHT SENSOR 3 – LEFT FRONT INPUT CIRCUIT LOW 2374
B1B7A-PASSENGER SEAT WEIGHT SENSOR 3 – LEFT FRONT INPUT CIRCUIT HIGH 2380
B1B7D-PASSENGER SEAT WEIGHT SENSOR 2 – RIGHT FRONT PERFORMANCE 2385
B1B7E-PASSENGER SEAT WEIGHT SENSOR 2 – RIGHT FRONT INPUT CIRCUIT LOW 2389
B1B7F-PASSENGER SEAT WEIGHT SENSOR 2 – RIGHT FRONT INPUT CIRCUIT HIGH 2395
B1B82-PASSENGER SEAT WEIGHT SENSOR 4 – LEFT REAR PERFORMANCE 2400
B1B83-PASSENGER SEAT WEIGHT SENSOR 4 – LEFT REAR INPUT CIRCUIT LOW 2404
B1B84-PASSENGER SEAT WEIGHT SENSOR 4 – LEFT REAR INPUT CIRCUIT HIGH 2410
B1B87-PASSENGER SEAT WEIGHT SENSOR 1 – RIGHT REAR PERFORMANCE 2415
B1B88-PASSENGER SEAT WEIGHT SENSOR 1 – RIGHT REAR INPUT CIRCUIT LOW 2419
B1B89-PASSENGER SEAT WEIGHT SENSOR 1 – RIGHT REAR INPUT CIRCUIT HIGH 2424
B1B8C-DRIVER SEAT TRACK POSITION SENSOR CIRCUIT PERFORMANCE 2429
B1B8D-DRIVER SEAT TRACK POSITION SENSOR CIRCUIT LOW 2432
B1B8E-DRIVER SEAT TRACK POSITION SENSOR CIRCUIT HIGH 2436
B1B91-DRIVER SEAT TRACK POSITION SENSOR CONFIGURATION MISMATCH 2441
B1B92-PASSENGER SEAT TRACK POSITION SENSOR CIRCUIT PERFORMANCE 2444
B1B93-PASSENGER SEAT TRACK POSITION SENSOR CIRCUIT LOW 2447
B1B94-PASSENGER SEAT TRACK POSITION SENSOR CIRCUIT HIGH 2452
B1B97-PASSENGER SEAT TRACK POSITION SENSOR CONFIGURATION MISMATCH 2457
B1BA5-AIRBAG SQUIB CONFIGURATION MISMATCH 2460
B1BA6-OCCUPANT CLASSIFICATION UNDETERMINED 2463
B1BA7-OCCUPANT CLASSIFICATION SYSTEM VERIFICATION REQUIRED 2464
B1BA8-OCM SYSTEM OUT OF CALIBRATION/NOT CALIBRATED 2467
B1BAA-OCCUPANT CLASSIFICATION MODULE CONFIGURATION MISMATCH 2468
B1BB8-SRS WARNING INDICATOR STATUS MISMATCH 2471
B1BBA-PASSENGER SEAT WEIGHT SENSOR SUPPLY CIRCUIT 2475
B1BBB-PASSENGER SEAT WEIGHT SENSOR INPUTS SHORTED TOGETHER 2478
B1BBC-OCS NEGATIVE SYSTEM WEIGHT 2481
B1BBD-OCM CURRENT CONFIGURATION TABLE UNPROGRAMMED 2484
B1BC7-DEPLOYMENT DATA RECORD FULL 2485
B1BC8-PASSENGER SEAT WEIGHT SENSORS PERFORMANCE 2486
B2101-IGNITION RUN/START INPUT CIRCUIT LOW 2491
B2102-IGNITION RUN/START INPUT CIRCUIT HIGH 2498
B210D-BATTERY VOLTAGE LOW 2501
B210E-BATTERY VOLTAGE HIGH 2505
B212C-IGNITION RUN/START INPUT CIRCUIT OPEN 2508
B212D-IGNITION RUN ONLY INPUT CIRCUIT OPEN 2513
B2201-CALIBRATION MISMATCH 2519
B2205-ORIGINAL VIN MISSING/MISMATCH 2520
B2206-CURRENT VIN MISSING/MISMATCH 2521
B2207-OCCUPANT RESTRAINT CONTROLLER INTERNAL 1 2524
B2208-OCCUPANT RESTRAINT CONTROLLER INTERNAL 2 2525
B2209-OCCUPANT RESTRAINT CONTROLLER INTERNAL 3 2526
B220A-OCCUPANT RESTRAINT CONTROLLER INTERNAL 4 2527
B220B-OCCUPANT RESTRAINT CONTROLLER FIRING STORED ENERGY 2528
B220C-OCCUPANT RESTRAINT CONTROLLER ACCELEROMETER 1 INTERNAL 2529
B220D-OCCUPANT RESTRAINT CONTROLLER ACCELEROMETER 2 INTERNAL 2530
B220F-OCCUPANT RESTRAINT CONTROLLER CONTROL DRIVER 1 2531
B2210-OCCUPANT RESTRAINT CONTROLLER CONTROL DRIVER 2 2532
B2212-OCCUPANT CLASSIFICATION MODULE INTERNAL 2533
B223B-VEHICLE CONFIGURATION MISMATCH 2535
B223D-OCCUPANT CLASSIFICATION MODULE DTC PRESENT 2537
U0019–CAN B BUS–OCM 2538
U0019–CAN B BUS–ORC 2541
U0020-CAN B BUS OFF PERFORMANCE–OCM 2544
U0020-CAN B BUS OFF PERFORMANCE–ORC 2547
U0022-CAN B BUS (+) CIRCUIT LOW 2550
U0023-CAN B BUS (+) CIRCUIT HIGH 2550
U0026-CAN B BUS (-) CIRCUIT HIGH 2550
U0121-LOST COMMUNICATION WITH ANTI-LOCK BRAKE SYSTEM (ABS) CONTROL MODULE 2550
U0141-LOST COMMUNICATION WITH FRONT CONTROL MODULE 2550
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER (ORC) 2550
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 2550
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 2550
U0156-LOST COMMUNICATION WITH EOM 2550
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 2551
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 2551
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 2551
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 2551
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 2551
U0170-LOST COMMUNICATION W/UP-FRONT LEFT SATELLITE ACCELERATION SENSOR 2552
U0171-LOST COMMUNICATION W/UP-FRONT RIGHT SATELLITE ACCELERATION SENSOR 2558
U0172-LOST COMMUNICATION W/LEFT SIDE SATELLITE ACCELERATION SENSOR 1 2564
U0173-LOST COMMUNICATION W/LEFT SIDE SATELLITE ACCELERATION SENSOR 2 2570
U0175-LOST COMMUNICATION W/RIGHT SIDE SATELLITE ACCELERATION SENSOR 1 2576
U0176-LOST COMMUNICATION W/RIGHT SIDE SATELLITE ACCELERATION SENSOR 2 2582
U0184-LOST COMMUNICATION WITH RADIO 2588
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 2588
U0195-LOST COMMUNICATION WITH SDARS 2588
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 2588
U0197-LOST COMMUNICATION WITH HANDS FREE PHONE MODULE 2588
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 2588
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 2588
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 2588
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 2588
U1414-IMPLAUSIBLE/MISSING ECU CONFIGURATION DATA 2589
U1415-IMPLAUSIBLE/MISSING VEHICLE CONFIGURATION DATA 2590
U0212-LOST COMMUNICATION WITH SCM – CAN-B 2591
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 2591
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 2591
*DIAGNOSIS AND CHECKOUT PROCEDURE FOR SEAT WEIGHT SENSORS 2592
*OCS VERIFICATION TEST – VER 1 2596
*ORC VERIFICATION TEST – VER 1 2598
SCHEMATICS AND DIAGRAMS 2599
RESTRAINTS – SERVICE INFORMATION 2602
DESCRIPTION 2603
ACTIVE RESTRAINTS 2603
PASSIVE RESTRAINTS 2603
OPERATION 2606
ACTIVE RESTRAINTS 2606
PASSIVE RESTRAINTS 2606
WARNING 2608
WARNINGS – RESTRAINT SYSTEM 2608
DIAGNOSIS AND TESTING 2609
SUPPLEMENTAL RESTRAINT SYSTEM 2609
STANDARD PROCEDURE 2609
HANDLING NON-DEPLOYED SUPPLEMENTAL RESTRAINTS 2609
SUPPLEMENTAL RESTRAINT STORAGE 2609
SERVICE AFTER A SUPPLEMENTAL RESTRAINT DEPLOYMENT 2609
AIRBAG SQUIB STATUS 2610
CLEANUP PROCEDURE 2611
SUPPLEMENTAL RESTRAINTS VERIFICATION TEST 2611
CHILD RESTRAINT ANCHOR 2613
DESCRIPTION 2613
OPERATION 2614
CLOCKSPRING 2615
DESCRIPTION 2615
OPERATION 2615
STANDARD PROCEDURE 2616
CLOCKSPRING CENTERING 2616
CURTAIN AIRBAG 2617
DESCRIPTION 2617
OPERATION 2618
REMOVAL 2618
INSTALLATION 2620
DRIVER AIRBAG 2622
DESCRIPTION 2622
OPERATION 2623
REMOVAL 2623
DISASSEMBLY 2624
ASSEMBLY 2626
INSTALLATION 2627
IMPACT SENSOR 2629
DESCRIPTION 2629
FRONT 2629
SIDE 2629
OPERATION 2630
FRONT 2630
SIDE 2630
REMOVAL 2630
FRONT 2630
SIDE – B-PILLAR 2631
SIDE – C-PILLAR 2632
INSTALLATION 2633
FRONT 2633
SIDE – B-PILLAR 2634
SIDE – C-PILLAR 2635
OCCUPANT CLASSIFICATION MODULE 2636
DESCRIPTION 2636
OPERATION 2636
REMOVAL 2637
INSTALLATION 2638
MODULE-OCCUPANT RESTRAINT CONTROLLER 2638
REMOVAL 2638
INSTALLATION 2640
PASSENGER AIRBAG 2642
DESCRIPTION 2642
OPERATION 2643
REMOVAL 2643
INSTALLATION 2645
PASS AIRBAG ON/OFF INDICATOR 2647
DESCRIPTION 2647
OPERATION 2647
SEAT BELT BUCKLE 2648
REMOVAL 2648
FRONT 2648
REAR 2649
INSTALLATION 2650
FRONT 2650
REAR 2651
SEAT BELT & RETRACTOR 2651
REMOVAL 2651
FRONT 2651
REAR OUTBOARD 2653
REAR CENTER 2654
INSTALLATION 2655
FRONT 2655
REAR OUTBOARD 2656
REAR CENTER 2657
SEAT BELT SWITCH 2659
DESCRIPTION 2659
OPERATION 2659
SEAT BELT TENSIONER 2660
DESCRIPTION 2660
OPERATION 2660
SEAT BELT TURNING LOOP ADJUSTER 2661
REMOVAL 2661
INSTALLATION 2662
SEAT TRACK POSITION SENSOR 2663
DESCRIPTION 2663
OPERATION 2663
REMOVAL 2663
INSTALLATION 2664
8p-SPEED CONTROL 2666
SPEED CONTROL 2666
DESCRIPTION 2666
3 7L/4 7L Engine 2666
5 7L V-8 Engine 2666
OPERATION 2666
DIAGNOSIS AND TESTING 2668
DIAGNOSIS AND TESTING – VACUUM SUPPLY TEST 2668
3 7L / 4 7L Engines 2668
5 7 Engine 2669
DIAGNOSIS AND TESTING – ROAD TEST 2669
SPECIFICATIONS 2669
TORQUE – SPEED CONTROL 2669
CABLE-SPEED CONTROL 2669
DESCRIPTION 2669
OPERATION 2669
REMOVAL 2670
3 7L / 4 7L ENGINES 2670
INSTALLATION 2671
3 7L / 4 7L ENGINES 2671
SERVO-SPEED CONTROL 2673
DESCRIPTION 2673
OPERATION 2673
REMOVAL 2674
INSTALLATION 2675
SWITCH-SPEED CONTROL 2676
DESCRIPTION 2676
OPERATION 2676
REMOVAL 2677
INSTALLATION 2678
RESERVOIR-VACUUM 2678
DESCRIPTION 2678
OPERATION 2679
DIAGNOSIS AND TESTING – VACUUM RESERVOIR 2679
REMOVAL 2679
INSTALLATION 2680
8q-VEHICLE THEFT SECURITY 2682
VEHICLE THEFT SECURITY – ELECTRICAL DIAGNOSTICS 2682
DIAGNOSIS AND TESTING 2682
B1A24-KEY NOT PROGRAMMED 2683
B1A25-INVALID KEY 2684
B1A26-MAXIMUM NUMBER OF KEYS PROGRAMMED 2688
B1A27-SKREEM PROGRAMMING PERFORMANCE 2689
B1A28-ECM MISMATCH WITH SKIM 2690
B1A29–ECM MISMATCH WITH SKIM 2693
B1A2A-KEY 1 COMMUNICATION ERROR 2696
B1A2BA-KEY 2 COMMUNICATION ERROR 2700
B1A2C-KEY 3 COMMUNICATION ERROR 2704
B1A2D-KEY 4 COMMUNICATION ERROR 2708
B1A2E-KEY 5 COMMUNICATION ERROR 2712
B1A2F-KEY 6 COMMUNICATION ERROR 2716
B1A30-KEY 7 COMMUNICATION ERROR 2720
B1A31-KEY 8 COMMUNICATION ERROR 2724
B1A35-UNIDENTIFIED KEY COMMUNICATION ERROR 2728
B2101-IGNITION RUN/START INPUT LOW 2732
B2102-IGNITION RUN/START INPUT HIGH 2735
B210A-SYSTEM VOLTAGE LOW 2738
B210D-SYSTEM VOLTAGE HIGH 2742
B210D-BATTERY VOLTAGE LOW 2745
B210E-BATTERY VOLTAGE HIGH 2748
B2204-ECU CONFIGURATION MISMATCH 2751
B2205-ORIGINAL VIN MISSING/MISMATCH 2752
B2224-SKREEM INTERNAL 2755
B2228-SKREEM INTERNAL – RKE RECEIVER 2756
B2229-SKREEM INTERNAL – SKIM IMMOBILIZER 2757
U0019–CAN B BUS 2758
U0141-LOST COMMUNICATION WITH FRONT CONTROL MODULE 2762
U0146-LOST COMMUNICATION WITH CENTRAL GATEWAY 2762
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 2762
STANDARD PROCEDURE 2763
SKREEM VERIFICATION 2763
VEHICLE THEFT SECURITY – SERVICE INFORMATION 2764
DESCRIPTION 2764
VEHICLE THEFT SECURITY SYSTEM 2764
SENTRY KEY IMMOBILIZER SYSTEM 2765
OPERATION 2765
VEHICLE THEFT SECURITY SYSTEM 2765
SENTRY KEY IMMOBILIZER SYSTEM 2766
MODULE-SENTRY KEY REMOTE ENTRY 2767
DESCRIPTION 2767
OPERATION 2767
STANDARD PROCEDURE 2768
SENTRY KEY IMMOBILIZER SYSTEM INITIALIZATION 2768
REMOVAL 2768
INSTALLATION 2770
TRANSPONDER KEY 2773
DESCRIPTION 2773
OPERATION 2773
STANDARD PROCEDURE 2773
SENTRY KEY TRANSPONDER PROGRAMMING 2773
SECURED ACCESS METHOD 2774
CUSTOMER LEARN METHOD 2774
VTSS/SKIS INDICATOR 2774
DESCRIPTION 2774
OPERATION 2775
8r-WIPERS/WASHERS 2776
WIPERS/WASHERS – ELECTRICAL DIAGNOSTICS 2776
DIAGNOSIS AND TESTING 2776
B2304-WIPER PARK SWITCH INPUT CIRCUIT LOW 2777
B2305-WIPER PARK SWITCH INPUT CIRCUIT HIGH 2780
B2313-WIPER ON/OFF CONTROL CIRCUIT LOW 2782
B2314-WIPER ON/OFF CONTROL CIRCUIT HIGH 2783
B2315-WIPER ON/OFF CONTROL CIRCUIT OPEN 2784
B2317-WIPER HI/LOW CONTROL CIRCUIT LOW 2785
B2318-WIPER HI/LOW CONTROL CIRCUIT HIGH 2786
B2319-WIPER HI/LOW CONTROL CIRCUIT OPEN 2787
B231F-FRONT/REAR WASHER MOTOR CONTROL CIRCUIT LOW 2788
B2320-FRONT/REAR WASHER MOTOR CONTROL CIRCUIT HIGH 2792
B2328-WASHER FLUID LEVEL SENSOR INPUT CIRCUIT HIGH 2795
B2301-WIPER MODE SWITCH INPUT CIRCUIT LOW (SCM) 2797
B2302-WIPER MODE SWITCH INPUT CIRCUIT HIGH (SCM) 2798
B230A-REAR WIPER SWITCH INPUT CIRCUIT LOW (SCM) 2799
B230B-REAR WIPER SWITCH INPUT CIRCUIT HIGH (SCM) 2800
B232D-WASHER SWITCH STUCK (SCM) 2801
B232E-REAR WASHER SWITCH STUCK (SCM) 2802
B232F-MIST SWITCH STUCK (SCM) 2803
FRONT WIPERS/WASHERS – SERVICE INFORMATION 2804
DESCRIPTION 2805
OPERATION 2806
OPERATING MODES 2807
DIAGNOSIS AND TESTING 2808
FRONT WIPER & WASHER SYSTEM 2808
CLEANING – WIPER & WASHER SYSTEM 2809
INSPECTION – FRONT WIPER & WASHER SYSTEM 2810
WIPER SYSTEM0 – 14 WK 2810
WASHER SYSTEM 2810
HOSE-WINDSHIELD WASHER 2811
DESCRIPTION 2811
OPERATION 2811
FRONT WASHER NOZZLE 2812
DESCRIPTION 2812
OPERATION 2812
REMOVAL 2812
INSTALLATION 2813
FRONT WIPER ARM 2814
DESCRIPTION 2814
OPERATION 2814
REMOVAL 2815
INSTALLATION 2816
FRONT WIPER BLADE 2816
DESCRIPTION 2816
OPERATION 2817
REMOVAL 2817
INSTALLATION 2817
FRONT WIPER MODULE 2818
DESCRIPTION 2818
OPERATION 2818
REMOVAL 2819
INSTALLATION 2819
RAIN SENSOR MODULE 2820
DESCRIPTION 2820
OPERATION 2821
REMOVAL 2822
INSTALLATION 2822
RIGHT MULTI-FUNCTION SWITCH 2823
DESCRIPTION 2823
OPERATION 2823
REMOVAL 2824
INSTALLATION 2825
SENSOR-WASHER FLUID LEVEL 2826
DESCRIPTION 2826
OPERATION 2826
REMOVAL 2827
INSTALLATION 2827
PUMP-WASHER-WINDSHIELD 2828
DESCRIPTION 2828
OPERATION 2828
REMOVAL 2829
INSTALLATION 2830
WASHER RESERVOIR 2830
DESCRIPTION 2830
OPERATION 2831
REMOVAL 2831
INSTALLATION 2832
RELAY-WIPER HIGH/LOW 2834
DESCRIPTION 2834
OPERATION 2834
REMOVAL 2835
INSTALLATION 2835
RELAY-WIPER ON/OFF 2836
DESCRIPTION 2836
OPERATION 2836
REMOVAL 2837
INSTALLATION 2837
REAR WIPERS/WASHERS – SERVICE INFORMATION 2838
DESCRIPTION 2838
OPERATION 2839
OPERATING MODES 2840
DIAGNOSIS AND TESTING 2841
REAR WIPER & WASHER SYSTEM 2841
REAR WASHER HOSES/TUBES 2841
DESCRIPTION 2841
OPERATION 2842
REAR WASHER NOZZLE 2842
DESCRIPTION 2842
OPERATION 2842
REMOVAL 2843
INSTALLATION 2843
ARM-LIFTGATE WIPER 2844
DESCRIPTION 2844
OPERATION 2844
REMOVAL 2844
INSTALLATION 2845
WIPER ARM PARK RAMP 2845
REMOVAL 2845
INSTALLATION 2846
MOTOR-REAR WINDOW WIPER 2846
DESCRIPTION 2846
OPERATION 2846
REMOVAL 2847
INSTALLATION 2848
RIGHT MULTI-FUNCTION SWITCH 2849
DESCRIPTION 2849
RELAY-WIPER-REAR 2850
DESCRIPTION 2850
OPERATION 2850
REMOVAL 2851
INSTALLATION 2851
8t-NAVIGATION/TELECOMMUNICATION 2852
NAVIGATION/TELECOMMUNICATION – ELECTRICAL DIAGNOSTICS 2852
DIAGNOSIS AND TESTING 2853
B1411-HFM LEFT AUDIO OUTPUT CIRCUIT LOW 2854
B1412-HFM LEFT AUDIO OUTPUT CIRCUIT HIGH 2858
B1415-HFM RIGHT AUDIO OUTPUT CIRCUIT LOW 2862
B1416-HFM RIGHT AUDIO OUTPUT CIRCUIT HIGH 2866
B1435-VOICE RECOGNITION/PHONE SWITCH INPUT CIRCUIT PERFORMANCE 2870
B1436-VOICE RECOGNITION/PHONE SWITCH INPUT CIRCUIT LOW 2872
B1437-VOICE RECOGNITION/PHONE SWITCH INPUT CIRCUIT HIGH 2875
B1438–VOICE RECOGNITION SWITCH STUCK 2879
B1439-PHONE SWITCH STUCK 2881
B145A-TELEMATICS MIRROR CONTROL CIRCUIT HIGH 2883
B1459-TELEMATICS MIRROR CONTROL CIRCUIT LOW 2887
B1492–GENERAL MICROPHONE PERFORMANCE 2891
B2203–ROM CHECKSUM PERFORMANCE 2897
B222A-VEHICLE LINE MISMATCH 2898
B222E–FLASH CHECKSUM PERFORMANCE 2899
B222F–FLASH WRITE PERFORMANCE 2900
B2223-(HFM) HANDS FREE PHONE INTERNAL 2901
B2230–RAM WRITE PERFORMANCE 2902
U0019–CAN B BUS 2903
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 2906
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 2906
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 2906
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 2906
U0156-LOST COMMUNICATION WITH EOM 2906
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 2906
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 2906
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 2906
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 2906
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 2907
U0184-LOST COMMUNICATION WITH RADIO 2907
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 2907
U0195-LOST COMMUNICATION WITH SDARS 2907
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 2907
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 2907
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 2907
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 2907
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 2907
U0212-LOST COMMUNICATION WITH SCCM – CAN B 2908
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 2908
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 2908
NAVIGATION/TELECOMMUNICATION – SERVICE INFORMATION 2909
DESCRIPTION 2909
TELECOMMUNICATIONS 2909
OPERATION 2909
TELECOMMUNICATION 2909
DIAGNOSIS AND TESTING 2910
TELECOMMUNICATION 2910
MODULE-HANDS FREE 2912
REMOVAL 2912
INSTALLATION 2913
8w-WIRING 2914
8W-01 WIRING DIAGRAM INFORMATION 2916
DESCRIPTION 2916
DESCRIPTION – HOW TO USE WIRING DIAGRAMS 2916
DESCRIPTION – CIRCUIT INFORMATION 2920
DESCRIPTION – CIRCUIT FUNCTIONS 2920
DESCRIPTION – SECTION IDENTIFICATION AND INFORMATION 2921
DESCRIPTION – CONNECTOR, GROUND AND SPLICE INFORMATION 2922
WARNING 2922
WARNINGS – GENERAL 2922
DIAGNOSIS AND TESTING – WIRING HARNESS 2923
STANDARD PROCEDURE 2924
STANDARD PROCEDURE – ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES 2924
STANDARD PROCEDURE – TESTING OF VOLTAGE POTENTIAL 2924
STANDARD PROCEDURE – TESTING FOR CONTINUITY 2925
STANDARD PROCEDURE – TESTING FOR A SHORT TO GROUND 2925
STANDARD PROCEDURE – TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADS 2925
STANDARD PROCEDURE – TESTING FOR A VOLTAGE DROP 2926
SPECIAL TOOLS 2927
WIRING/TERMINAL 2927
CONNECTOR 2928
REMOVAL 2928
INSTALLATION 2930
DIODE 2931
REMOVAL 2931
INSTALLATION 2931
TERMINAL 2931
REMOVAL 2931
INSTALLATION 2931
WIRE 2932
STANDARD PROCEDURE – WIRE SPLICING 2932
8W-02 COMPONENT INDEX 2934
8W-10 POWER DISTRIBUTION 2936
8W-12 JUNCTION BLOCK 2956
8W-13 INTEGRATED POWER MODULE 2980
8W-15 GROUND DISTRIBUTION 3006
8W-18 BUS COMMUNICATIONS 3018
8W-20 CHARGING SYSTEM 3026
8W-21 STARTING SYSTEM 3028
8W-30 FUEL/IGNITION SYSTEM 3032
8W-31 TRANSMISSION CONTROL SYSTEM 3052
8W-33 VEHICLE SPEED CONTROL 3068
8W-35 ANTILOCK BRAKES 3072
8W-39 VEHICLE THEFT SECURITY SYSTEM 3078
8W-40 INSTRUMENT CLUSTER 3082
8W-41 HORN/POWER OUTLET 3088
8W-42 AIR CONDITIONING/HEATER 3092
8W-43 AIRBAG SYSTEM 3100
8W-44 INTERIOR LIGHTING 3106
8W-47 AUDIO/VIDEO SYSTEM 3110
8W-48 REAR WINDOW DEFOGGER 3120
8W-49 OVERHEAD CONSOLE 3122
8W-50 FRONT LIGHTING 3128
8W-51 REAR LIGHTING 3132
8W-52 TURN SIGNALS 3138
8W-53 WIPERS 3142
8W-54 TRAILER TOW 3146
8W-55 NAVIGATION/TELECOMMUNICATIONS 3150
8W-56 CONVENIENCE SYSTEMS 3154
8W-60 POWER WINDOWS 3162
8W-61 POWER DOOR LOCKS 3166
8W-62 POWER MIRRORS 3174
8W-63 POWER SEAT 3184
8W-64 POWER SUNROOF 3194
8W-70 SPLICE INFORMATION 3196
8W-80 CONNECTOR PIN-OUTS 3202
8W-91 CONNECTOR/GROUND/SPLICE LOCATION 3330
CONNECTOR/GROUND/SPLICE LOCATION 3330
DESCRIPTION 3330
8W-97 POWER DISTRIBUTION 3390
POWER DISTRIBUTION 3390
DESCRIPTION 3390
OPERATION 3390
SPECIAL TOOLS 3391
POWER DISTRIBUTION SYSTEMS 3391
INTEGRATED POWER MODULE 3392
DESCRIPTION 3392
OPERATION 3392
REMOVAL 3392
INSTALLATION 3393
IOD FUSE 3394
DESCRIPTION 3394
OPERATION 3394
JUNCTION BLOCK 3395
DESCRIPTION 3395
OPERATION 3395
REMOVAL 3396
INSTALLATION 3398
POWER DISTRIBUTION CENTER 3400
DESCRIPTION 3400
OPERATION 3400
POWER OUTLET 3401
DESCRIPTION 3401
REMOVAL 3401
INSTALLATION 3401
9-ENGINE 3402
ENGINE ELECTRICAL DIAGNOSTICS 3402
DIAGNOSIS AND TESTING 3406
PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE 3407
INTERMITTENT CONDITION 3409
P0016–CRANKSHAFT / CAMSHAFT TIMING MISALIGNMENT 3410
P0031-O2 SENSOR 1/1 HEATER CIRCUIT LOW 3416
P0032-O2 SENSOR 1/1 HEATER CIRCUIT HIGH 3420
P0037-O2 SENSOR 1/2 HEATER CIRCUIT LOW 3425
P0038-O2 SENSOR 1/2 HEATER CIRCUIT HIGH 3429
P0051-O2 SENSOR 2/1 HEATER CIRCUIT LOW 3434
P0052-O2 SENSOR 2/1 HEATER CIRCUIT HIGH 3438
P0057-O2 SENSOR 2/2 HEATER CIRCUIT LOW 3443
P0058-O2 SENSOR 2/2 HEATER CIRCUIT HIGH 3447
P0068-MANIFOLD PRESSURE/THROTTLE POSITION CORRELATION 3452
P0071-AMBIENT AIR TEMPERATURE SENSOR PERFORMANCE 3462
P0072-AMBIENT AIR TEMPERATURE SENSOR CIRCUIT LOW 3467
P0073–AMBIENT AIR TEMPERATURE SENSOR CIRCUIT HIGH 3470
P0107-MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT LOW 3474
P0108-MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT HIGH 3479
P0111-INTAKE AIR TEMPERATURE SENSOR RATIONALITY 3484
P0112-INTAKE AIR TEMPERATURE SENSOR CIRCUIT LOW 3489
P0113-INTAKE AIR TEMPERATURE SENSOR CIRCUIT HIGH 3492
P0116–ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT PERFORMANCE 3496
P0117-ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW 3501
P0118-ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH 3504
P0121-THROTTLE POSITION SENSOR 1 PERFORMANCE 3508
P0122-THROTTLE POSITION SENSOR 1 CIRCUIT LOW (3 7L, 4 7L) 3517
P0122-THROTTLE POSITION SENSOR 1 CIRCUIT LOW (5 7L) 3522
P0123-THROTTLE POSITION SENSOR 1 CIRCUIT HIGH (3 7L, 4 7L) 3527
P0123-THROTTLE POSITION SENSOR 1 CIRCUIT HIGH (5 7L) 3532
P0125-INSUFFICIENT COOLANT TEMP FOR CLOSED-LOOP FUEL CONTROL 3537
P0128-THERMOSTAT RATIONALITY 3540
P0129-BAROMETRIC PRESSURE OUT-OF-RANGE LOW 3550
P0131-O2 SENSOR 1/1 CIRCUIT LOW 3556
P0132-O2 SENSOR 1/1 CIRCUIT HIGH 3561
P0133-O2 SENSOR 1/1 SLOW RESPONSE 3566
P0135-O2 SENSOR 1/1 HEATER PERFORMANCE 3569
P0137-O2 SENSOR 1/2 CIRCUIT LOW 3573
P0138-O2 SENSOR 1/2 CIRCUIT HIGH 3578
P0139-O2 SENSOR 1/2 SLOW RESPONSE 3583
P0141-O2 SENSOR 1/2 HEATER PERFORMANCE 3586
P0151-O2 SENSOR 2/1 CIRCUIT LOW 3590
P0152-O2 SENSOR 2/1 CIRCUIT HIGH 3595
P0153-O2 SENSOR 2/1 SLOW RESPONSE 3600
P0155-O2 SENSOR 2/1 HEATER PERFORMANCE 3603
P0157-O2 SENSOR 2/2 CIRCUIT LOW 3607
P0158-O2 SENSOR 2/2 CIRCUIT HIGH 3612
P0159-O2 SENSOR 2/2 SLOW RESPONSE 3617
P0161-O2 SENSOR 2/2 HEATER PERFORMANCE 3620
P0171-FUEL SYSTEM 1/1 LEAN 3624
P0172-FUEL SYSTEM 1/1 RICH 3631
P0174-FUEL SYSTEM 2/1 LEAN 3638
P0175-FUEL SYSTEM 2/1 RICH 3645
P0196–ENGINE OIL TEMPERATURE SENSOR CIRCUIT PERFORMANCE 3652
P0197-ENGINE OIL TEMPERATURE SENSOR CIRCUIT LOW 3657
P0198-ENGINE OIL TEMPERATURE SENSOR CIRCUIT HIGH 3660
P0201-FUEL INJECTOR 1 CIRCUIT 3665
P0202-FUEL INJECTOR 2 CIRCUIT 3669
P0203-FUEL INJECTOR 3 CIRCUIT 3673
P0204-FUEL INJECTOR 4 CIRCUIT 3677
P0205-FUEL INJECTOR 5 CIRCUIT 3681
P0206-FUEL INJECTOR 6 CIRCUIT 3685
P0207-FUEL INJECTOR 7 CIRCUIT 3689
P0208-FUEL INJECTOR 8 CIRCUIT 3693
P0221-THROTTLE POSITION SENSOR 2 PERFORMANCE 3697
P0222-THROTTLE POSITION SENSOR 2 CIRCUIT LOW 3706
P0223-THROTTLE POSITION SENSOR 2 CIRCUIT HIGH 3712
P0300-MULTIPLE CYLINDER MISFIRE 3716
P0301-CYLINDER 1 MISFIRE 3723
P0302-CYLINDER 2 MISFIRE 3732
P0303-CYLINDER 3 MISFIRE 3742
P0304-CYLINDER 4 MISFIRE 3752
P0305-CYLINDER 5 MISFIRE 3762
P0306-CYLINDER 6 MISFIRE 3772
P0307-CYLINDER 7 MISFIRE 3782
P0308-CYLINDER 8 MISFIRE 3792
P0315-NO CRANK SENSOR LEARNED 3802
P0325-KNOCK SENSOR 1 CIRCUIT 3805
P0330-KNOCK SENSOR 2 CIRCUIT 3810
P0335-CRANKSHAFT POSITION SENSOR CIRCUIT 3815
P0339-CRANKSHAFT POSITION SENSOR INTERMITTENT 3824
P0340-CAMSHAFT POSITION SENSOR CIRCUIT 3831
P0344-CAMSHAFT POSITION SENSOR INTERMITTENT 3839
P0401-EGR SYSTEM PERFORMANCE 3845
P0403-EGR SOLENOID CIRCUIT 3851
P0404-EGR POSITION SENSOR PERFORMANCE 3856
P0405-EGR POSITION SENSOR CIRCUIT LOW 3862
P0406-EGR POSITION SENSOR CIRCUIT HIGH 3867
P0420-CATALYST 1/1 EFFICIENCY 3872
P0430-CATALYST 2/1 EFFICIENCY 3875
P0440-GENERAL EVAP SYSTEM FAILURE 3878
P0441-EVAP PURGE SYSTEM PERFORMANCE 3885
P0443-EVAP PURGE SOLENOID CIRCUIT 3888
P0452-NVLD PRESSURE SWITCH STUCK CLOSED 3893
P0453-NVLD PRESSURE SWITCH STUCK OPEN 3897
P0455-EVAP PURGE SYSTEM LARGE LEAK 3902
P0456-EVAP PURGE SYSTEM SMALL LEAK 3906
P0457-LOOSE FUEL CAP 3910
P0461-FUEL LEVEL SENSOR 1 PERFORMANCE 3915
P0462-FUEL LEVEL SENSOR 1 CIRCUIT LOW 3920
P0463-FUEL LEVEL SENSOR 1 CIRCUIT HIGH 3924
P0480-COOLING FAN 1 CONTROL CIRCUIT 3927
P0481-COOLING FAN 2 CONTROL CIRCUIT 3930
P0498-NVLD CANISTER VENT VALVE SOLENOID CIRCUIT LOW 3933
P0499-NVLD CANISTER VENT VALVE SOLENOID CIRCUIT HIGH 3936
P0501-VEHICLE SPEED SENSOR 1 PERFORMANCE 3940
P0503-VEHICLE SPEED SENSOR 1 ERRATIC 3943
P0506-IDLE SPEED PERFORMANCE LOWER THAN EXCEPTED 3946
P0507-IDLE SPEED PERFORMANCE HIGHER THAN EXCEPTED 3948
P0508-IDLE AIR CONTROL VALVE SENSE CIRCUIT LOW 3950
P0509-IDLE AIR CONTROL VALVE SENSE CIRCUIT HIGH 3955
P0513-INVALID SKIM KEY 3959
P0520-ENGINE OIL PRESSURE SENSOR CIRCUIT 3962
P0521-ENGINE OIL PRESSURE SENSOR PERFORMANCE 3968
P0522-ENGINE OIL PRESSURE SENSOR CIRCUIT LOW 5 7L 3975
P0522-OIL PRESSURE TOO LOW 3 7L, 4 7L 3980
P0523-ENGINE OIL PRESSURE SENSOR CIRCUIT HIGH 3985
P0524-ENGINE OIL PRESSURE TOO LOW 3990
P0532-A/C PRESSURE SENSOR CIRCUIT LOW 3996
P0533-A/C PRESSURE SENSOR CIRCUIT HIGH 4001
P0562-BATTERY VOLTAGE LOW 4006
P0563-BATTERY VOLTAGE HIGH 4011
P0571-BRAKE SWITCH 1 PERFORMANCE 4014
P0572-BRAKE SWITCH 1 STUCK ON 4019
P0573-BRAKE SWITCH 1 STUCK OFF 4023
P0579-SPEED CONTROL SWITCH 1 PERFORMANCE 4027
P0580-SPEED CONTROL SWITCH 1 CIRCUIT LOW 4036
P0581-SPEED CONTROL SWITCH 1 CIRCUIT HIGH 4042
P0586-SPEED CONTROL VACUUM CONTROL CIRCUIT 4048
P0585-SPEED CONTROL SWITCH 1/2 CORRELATION 4055
P0586-SPEED CONTROL VENT CONTROL CIRCUIT 4064
P0591-SPEED CONTROL SWITCH 2 PERFORMANCE 4070
P0592-SPEED CONTROL SWITCH 2 CIRCUIT LOW 4079
P0593-SPEED CONTROL SWITCH 2 CIRCUIT HIGH 4085
P0594-SPEED CONTROL SERVO POWER RELAY CIRCUIT 4091
P0600-SERIAL COMMUNICATION LINK 4097
P0601-INTERNAL MEMORY CHECKSUM INVALID 4098
P0606-INTERNAL ECM PROCESSOR 4099
P060B-ETC A/D GROUND PERFORMANCE 4100
P060D-ETC LEVEL 2 APP PERFORMANCE 4101
P060E-ETC LEVEL 2 TPS PERFORMANCE 4102
P060F-ETC LEVEL 2 ECT PERFORMANCE 4103
P061A-ETC LEVEL 2 TORQUE PERFORMANCE 4104
P061C-ETC LEVEL 2 RPM PERFORMANCE 4105
P0622-GENERATOR FIELD CONTROL CIRCUIT 4106
P0627-FUEL PUMP RELAY CIRCUIT 4110
P062C-ETC LEVEL 2 MPH PERFORMANCE 4114
P0630-VIN NOT PROGRAMMED IN PCM 4115
P0632-ODOMETER NOT PROGRAMMED IN PCM 4116
P0633-SKIM KEY NOT PROGRAMMED IN PCM 4117
P0642-SENSOR REFERENCE VOLTAGE 1 CIRCUIT LOW 4118
P0643-PRIMARY 5-VOLT SUPPLY CIRCUIT HIGH 4122
P0645-A/C CLUTCH RELAY CIRCUIT 4125
P0652-SENSOR REFERENCE VOLTAGE 2 CIRCUIT LOW 4129
P0653-SENSOR REFERENCE VOLTAGE 2 CIRCUIT HIGH 4132
P0685-AUTO SHUTDOWN RELAY CONTROL CIRCUIT 4135
P0688-AUTO SHUTDOWN RELAY SENSE CIRCUIT LOW 4138
P0691-COOLING FAN 1 RELAY CONTROL CIRCUIT LOW 4142
P0692-COOLING FAN 1 RELAY CONTROL CIRCUIT HIGH 4145
P0693-COOLING FAN 2 RELAY CONTROL CIRCUIT LOW 4148
P0694-COOLING FAN 2 RELAY CONTROL CIRCUIT HIGH 4151
P0700-TRANSMISSION CONTROL SYSTEM (MIL REQUEST) 4154
P0703-BRAKE SWITCH 2 PERFORMANCE 4155
P0850-PARK/NEUTRAL SWITCH PERFORMANCE 4160
P1115-GENERAL TEMPERATURE RATIONALITY 4164
P1411–CYLINDER 1 REACTIVATION CONTROL PERFORMANCE 4168
P1414–CYLINDER 4 REACTIVATION CONTROL PERFORMANCE 4173
P1416–CYLINDER 6 REACTIVATION CONTROL PERFORMANCE 4178
P1417–CYLINDER 7 REACTIVATION CONTROL PERFORMANCE 4183
P1501-VEHICLE SPEED SENSOR 1/2 CORRELATION – DRIVE WHEELS 4188
P1502-VEHICLE SPEED SENSOR 1/2 CORRELATION – NON DRIVE WHEELS 4191
P1572-BRAKE PEDAL STUCK ON 4194
P1573-BRAKE PEDAL STUCK OFF 4198
P1593-SPEED CONTROL SWITCH 1 STUCK (5 7L) 4202
P1593-SPEED CONTROL SWITCH 1 STUCK (3 7L, 4 7L) 4211
P1602–PCM NOT PROGRAMMED 4218
P1603-PCM INTERNAL DUAL-PORT RAM COMMUNICATION FAILURE 4219
P1604-PCM INTERNAL DUAL-PORT RAM READ/WRITE INTEGRITY FAILURE 4221
P1607-PCM INTERNAL SHUTDOWN TIMER RATIONALITY 4223
P1618-SENSOR REFERENCE VOLTAGE 1 CIRCUIT ERRATIC 4224
P1628-SENSOR REFERENCE VOLTAGE 2 CIRCUIT ERRATIC 4229
P1646-HYDRAULIC COOLING FAN CONTROL CIRCUIT LOW 4234
P1647-HYDRAULIC COOLING FAN CONTROL CIRCUIT HIGH 4238
P1696-EEPROM MEMORY WRITE DENIED/INVALID 4242
P1697-EMR (SRI) MILEAGE NOT STORED 4244
P2072-ELECTRONIC THROTTLE CONTROL SYSTEM – ICE BLOCKAGE 4246
P2074-MAP/TPS CORRELLATION – HIGH AIRFLOW/VACUUM LEAK DETECTED 4247
P2096-DOWNSTREAM FUEL TRIM SYSTEM 1 LEAN 4257
P2097-DOWNSTREAM FUEL TRIM SYSTEM 1 RICH 4264
P2098-DOWNSTREAM FUEL TRIM SYSTEM 2 LEAN 4271
P2099-DOWNSTREAM FUEL TRIM SYSTEM 2 RICH 4278
P2100-ELECTRONIC THROTTLE CONTROL MOTOR CIRCUIT 4285
P2101-ELECTRONIC THROTTLE CONTROL MOTOR PERFORMANCE 4291
P2106-ELECTRONIC THROTTLE CONTROL SYSTEM – FORCED LIMITED POWER 4293
P2107-ELECTRONIC THROTTLE CONTROL MODULE PROCESSOR 4294
P2108-ELECTRONIC THROTTLE CONTROL MODULE PERFORMANCE 4295
P2110-ELECTRONIC THROTTLE CONTROL – FORCED LIMITED RPM 4296
P2111-ELECTRONIC THROTTLE CONTROL – UNABLE TO CLOSE 4301
P2112-ELECTRONIC THROTTLE CONTROL – UNABLE TO OPEN 4306
P2115-ACCELERATOR PEDAL POSITION SENSOR 1 MINIMUM STOP PERFORMANCE 4311
P2116-ACCELERATOR PEDAL POSITION SENSOR 2 MINIMUM STOP PERFORMANCE 4312
P2118-ELECTRONIC THROTTLE CONTROL MOTOR CIRCUIT 4313
P2122-ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT LOW 4320
P2123-ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT HIGH 4327
P2127-ACCELERATOR PEDAL POSITION SENSOR 2 CIRCUIT LOW 4332
P2128-ACCELERATOR PEDAL POSITION SENSOR 2 CIRCUIT HIGH0 – 16 WK 4339
P2135-THROTTLE POSITION SENSOR 1/2 CORRELATION 4344
P2138-ACCELERATOR PEDAL POSITION SENSOR 1/2 CORRELATION 4352
P2161-VEHICLE SPEED SENSOR 2 ERRATIC 4358
P2166-ACCELERATOR PEDAL POSITION SENSOR 1 MAXIMUM STOP PERFORMANCE 4361
P2167-ACCELERATOR PEDAL POSITION SENSOR 2 MAXIMUM STOP PERFORMANCE 4362
P2172-HIGH AIRFLOW/VACUUM LEAK DETECTED (INSTANTANEOUS ACCUMULATION) 4363
P2173-HIGH AIRFLOW/VACUUM LEAK DETECTED (SLOW ACCUMULATION) 4374
P2174-LOW AIRFLOW/RESTRICTION DETECTED (INSTANTANEOUS ACCUMULATION) 4385
P2175-LOW AIRFLOW/RESTRICTION DETECTED (SLOW ACCUMULATION) 4396
P2181-COOLING SYSTEM PERFORMANCE 4407
P2299-BRAKE PEDAL POSITION / ACCELERATOR PEDAL POSITION INCOMPATIBLE 4414
P2302-IGNITION COIL 1 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4417
P2305-IGNITION COIL 2 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4421
P2308-IGNITION COIL 3 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4425
P2311-IGNITION COIL 4 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4429
P2314-IGNITION COIL 5 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4433
P2317-IGNITION COIL 6 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4437
P2320-IGNITION COIL 7 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4441
P2323-IGNITION COIL 8 SECONDARY CIRCUIT- INSUFFICIENT IONIZATION 4445
P2503-CHARGING SYSTEM OUTPUT LOW 4449
P3400-MDS RATIONALITY BANK 1 4454
P3401-MDS SOLENOID 1 CIRCUIT 4456
P3402–CYLINDER 1 DEACTIVATION CONTROL PERFORMANCE 4461
P3425-MDS SOLENOID 4 CIRCUIT 4465
P3426–CYLINDER 4 DEACTIVATION CONTROL PERFORMANCE 4470
P3441-MDS SOLENOID 6 CIRCUIT 4474
P3442–CYLINDER 6 DEACTIVATION CONTROL PERFORMANCE 4479
P3449-MDS SOLENOID 7 CIRCUIT 4483
P3450–CYLINDER 7 DEACTIVATION CONTROL PERFORMANCE 4488
P3497-MDS RATIONALITY BANK 2 4492
U0001-CAN C BUS 4494
U0101-LOST COMMUNICATION WITH TCM 4496
U0114-LOST COMMUNICATION WITH FINAL DRIVE CONTROL MODULE 4497
U0121-LOST COMMUNICATION WITH ANTI-LOCK BRAKE MODULE 4499
U0141-LOST COMMUNICATION WITH FRONT CONTROL MODULE 4501
U0155-LOST COMMUNICATION WITH CLUSTER 4503
U0168-LOST COMMUNICATION WITH SKREEM 4505
U110C-NO FUEL LEVEL BUS MESSAGE RECEIVED 4507
U110E-LOST AMBIENT TEMPERATURE MESSAGE 4509
U1110-LOST VEHICLE SPEED MESSAGE 4511
U1111-LOST ODOMETER MESSAGE 4513
U1113-LOST A/C PRESSURE MESSAGE 4515
U1120-LOST WHEEL DISTANCE MESSAGE 4517
U1411-IMPLAUSIBLE FUEL VOLUME SIGNAL RECEIVED 4519
U1412-IMPLAUSIBLE VEHICLE SPEED SIGNAL RECEIVED 4521
U1413-IMPLAUSIBLE ODOMETER SIGNAL RECEIVED 4524
U1417-IMPLAUSIBLE LEFT WHEEL DISTANCE SIGNAL RECEIVED 4526
U1418-IMPLAUSIBLE RIGHT WHEEL DISTANCE SIGNAL RECEIVED 4529
*5 7L INTERMITTENT NO CRANK CONDITION 4532
*CHECKING THE FUEL DELIVERY SYSTEM 4533
*HARD START FUEL SYSTEM 4536
*ENGINE CRANKS BUT DOES NOT START 4539
*FUEL PRESSURE LEAK DOWN 4543
*NO CRANK CONDITION 4545
*NO RESPONSE WITH A NO START CONDITION 4549
*START AND STALL CONDITION 4555
STANDARD PROCEDURE 4558
POWERTRAIN VERIFICATION TEST 4558
SCHEMATICS AND DIAGRAMS 4562
ENGINE – 3 7L SERVICE INFORMATION 4566
DESCRIPTION 4568
DIAGNOSIS AND TESTING 4568
ENGINE DIAGNOSIS – INTRODUCTION 4568
ENGINE DIAGNOSIS – PERFORMANCE 4569
ENGINE DIAGNOSIS – MECHANICAL 4571
ENGINE DIAGNOSIS – LUBRICATION 4572
CYLINDER COMPRESSION PRESSURE 4573
CYLINDER COMBUSTION PRESSURE LEAKAGE 4573
STANDARD PROCEDURE 4574
REPAIR DAMAGED OR WORN THREADS 4574
FORM-IN-PLACE GASKETS AND SEALERS 4574
FORM-IN-PLACE GASKET AND SEALER APPLICATION 4575
ENGINE GASKET SURFACE PREPARATION 4575
REMOVAL – ENGINE 4576
INSTALLATION – ENGINE 4581
SPECIFICATIONS 4586
SPECIFICATIONS – 3 7L ENGINE 4586
TORQUE 4591
SPECIAL TOOLS 4592
3 7L ENGINE 4592
CLEANER-AIR ELEMENT 4596
REMOVAL 4596
Filter Element Only 4596
Housing Assembly 4596
INSTALLATION 4597
CYLINDER HEAD 4597
DESCRIPTION 4597
CYLINDER HEAD 4597
VALVE GUIDE SEALS 4597
DIAGNOSIS AND TESTING 4597
CYLINDER HEAD GASKET 4597
CYLINDER-TO-CYLINDER LEAKAGE TEST 4598
CYLINDER-TO-WATER JACKET LEAKAGE TEST 4598
DIAGNOSIS AND TESTING – HYDRAULIC LASH ADJUSTER 4598
REMOVAL 4599
CYLINDER HEAD – LEFT 4599
INSPECTION 4603
INSTALLATION 4604
CYLINDER HEAD – LEFT 4604
CAMSHAFT(S) 4609
DESCRIPTION 4609
REMOVAL 4610
REMOVAL – LEFT 4610
REMOVAL – RIGHT 4611
INSTALLATION 4614
INSTALLATION – LEFT 4614
INSTALLATION – RIGHT 4615
COVER(S)-CYLINDER HEAD 4617
DESCRIPTION 4617
REMOVAL 4617
INSTALLATION 4618
VALVES & SEATS – INTAKE/EXHAUST 4618
DESCRIPTION 4618
STANDARD PROCEDURE 4618
REFACING 4618
REMOVAL 4619
TESTING VALVE SPRINGS 4619
INSTALLATION 4620
ROCKER ARM – VALVE 4621
DESCRIPTION 4621
REMOVAL 4621
INSTALLATION 4621
SEALS-VALVE GUIDE 4622
DESCRIPTION 4622
SPRINGS-VALVE 4622
DESCRIPTION 4622
REMOVAL 4622
INSTALLATION 4623
ENGINE BLOCK 4623
DESCRIPTION 4623
STANDARD PROCEDURE – CYLINDER BORE HONING 4624
CLEANING 4624
INSPECTION 4625
CRANKSHAFT 4626
DESCRIPTION 4626
REMOVAL 4627
INSPECTION 4628
INSTALLATION 4628
BEARINGS-CRANKSHAFT MAIN 4630
STANDARD PROCEDURE 4630
MAIN BEARING FITTING 4630
SELECT FIT IDENTIFICATION 4630
INSPECTION 4630
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED) 4630
CRANKSHAFT MAIN BEARING SELECTION 4631
SEAL-CRANKSHAFT OIL – FRONT 4632
REMOVAL 4632
INSTALLATION 4633
CRANKSHAFT OIL SEAL – REAR 4633
DIAGNOSIS AND TESTING – REAR SEAL AREA LEAKS 4633
REMOVAL 4634
INSTALLATION 4634
FLEX PLATE 4635
REMOVAL 4635
INSTALLATION 4636
ROD-PISTON & CONNECTING 4636
DESCRIPTION 4636
STANDARD PROCEDURE 4637
CONNECTING ROD BEARING FITTING 4637
PISTON FITTING 4640
REMOVAL 4640
CLEANING 4641
INSPECTION 4641
INSTALLATION 4642
RINGS-PISTON 4643
STANDARD PROCEDURE 4643
PISTON RING FITTING 4643
DAMPER-CRANKSHAFT 4646
REMOVAL 4646
INSTALLATION 4646
COVER-STRUCTURAL 4647
DESCRIPTION 4647
OPERATION 4647
REMOVAL 4647
INSTALLATION 4648
MOUNT-ENGINE FRONT 4648
REMOVAL 4648
INSTALLATION 4649
MOUNT-ENGINE REAR 4649
REMOVAL 4649
4X2 4649
4X4 4650
INSTALLATION 4650
4X2 4650
4X4 4651
LUBRICATION 4651
DESCRIPTION 4651
OPERATION 4652
DIAGNOSIS AND TESTING 4653
ENGINE OIL LEAK 4653
Air Leak Detection Test Method 4654
INSPECTION FOR REAR SEAL AREA LEAKS 4654
CHECKING ENGINE OIL PRESSURE 4655
REAR SEAL AREA LEAKS 4655
PAN-ENGINE OIL 4656
DESCRIPTION 4656
REMOVAL 4656
CLEANING 4659
INSPECTION 4659
INSTALLATION 4659
SENSOR/SWITCH-OIL PRESSURE 4661
DESCRIPTION 4661
OPERATION 4661
REMOVAL 4662
INSTALLATION 4662
PUMP-ENGINE OIL 4662
REMOVAL 4662
DISASSEMBLY 4662
INSPECTION 4663
ASSEMBLY 4665
INSTALLATION 4665
FILTER-ENGINE OIL 4666
REMOVAL 4666
INSTALLATION 4666
OIL 4667
STANDARD PROCEDURE 4667
ENGINE OIL SERVICE 4667
CRANKCASE OIL LEVEL INSPECTION 4667
ENGINE OIL CHANGE 4667
USED ENGINE OIL DISPOSAL 4668
MANIFOLD-INTAKE 4668
DESCRIPTION 4668
DIAGNOSIS AND TESTING 4668
INTAKE MANIFOLD LEAKS 4668
REMOVAL 4669
INSTALLATION 4671
MANIFOLD-EXHAUST 4673
DESCRIPTION 4673
REMOVAL 4674
RIGHT EXHAUST MANIFOLD 4674
LEFT EXHAUST MANIFOLD 4674
INSTALLATION 4674
RIGHT EXHAUST MANIFOLD 4674
LEFT EXHAUST MANIFOLD 4675
VALVE TIMING 4676
DESCRIPTION 4676
OPERATION 4676
STANDARD PROCEDURE 4677
MEASURING TIMING CHAIN WEAR 4677
SERVICE PROCEDURE – TIMING VERIFICATION 4677
COUNTER BALANCE SHAFT TIMING 4678
TIMING – SINGLE CAMSHAFT 4679
SHAFT-BALANCE 4681
REMOVAL 4681
INSTALLATION 4682
IDLER SHAFT 4682
REMOVAL 4682
INSTALLATION 4683
COVER – TIMING 4683
REMOVAL 4683
INSTALLATION 4684
TIMING CHAIN & SPROCKETS 4685
REMOVAL 4685
INSPECTION 4687
INSTALLATION 4688
ENGINE – 4 7L SERVICE INFORMATION 4692
DESCRIPTION – 4 7L ENGINE 4694
DIAGNOSIS AND TESTING 4695
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – INTRODUCTION 4695
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – PERFORMANCE 4696
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – MECHANICAL 4697
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – LUBRICATION 4698
DIAGNOSIS AND TESTING – CYLINDER COMPRESSION PRESSURE 4699
DIAGNOSIS AND TESTING – CYLINDER COMBUSTION PRESSURE LEAKAGE 4700
STANDARD PROCEDURE 4700
STANDARD PROCEDURE – REPAIR DAMAGED OR WORN THREADS 4700
STANDARD PROCEDURE – FORM-IN-PLACE GASKETS AND SEALERS 4701
FORM-IN-PLACE GASKET AND SEALER APPLICATION 4701
ENGINE GASKET SURFACE PREPARATION 4701
ENGINE CORE AND OIL GALLERY PLUGS 4702
REMOVAL – ENGINE 4703
INSTALLATION – ENGINE 4709
SPECIFICATIONS 4715
SPECIFICATIONS – 4 7L ENGINE 4715
TORQUE 4720
SPECIAL TOOLS 4721
4 7L ENGINE 4721
CLEANER-AIR ELEMENT 4725
REMOVAL 4725
Filter Element Only 4725
Housing Assembly 4725
INSTALLATION 4726
CYLINDER HEAD – LEFT 4726
DESCRIPTION 4726
DESCRIPTION – CYLINDER HEAD 4726
DESCRIPTION – VALVE GUIDES 4726
DIAGNOSIS AND TESTING 4726
DIAGNOSIS AND TESTING – HYDRAULIC LASH ADJUSTER 4726
CYLINDER HEAD GASKET 4727
CYLINDER-TO-CYLINDER LEAKAGE TEST 4727
CYLINDER-TO-WATER JACKET LEAKAGE TEST 4727
REMOVAL – LEFT CYLINDER HEAD 4728
CLEANING 4731
INSPECTION 4731
INSTALLATION – LEFT CYLINDER HEAD 4731
CAMSHAFT – LEFT 4734
DESCRIPTION 4734
REMOVAL 4735
INSTALLATION 4737
COVER – CYLINDER HEAD – LEFT 4740
DESCRIPTION 4740
REMOVAL – LEFT SIDE 4740
CLEANING 4740
INSTALLATION – LEFT SIDE 4740
VALVES & SEATS – INTAKE/EXHAUST 4740
DESCRIPTION 4740
STANDARD PROCEDURE – REFACING 4741
REMOVAL 4741
TESTING VALVE SPRINGS 4742
INSTALLATION 4743
ROCKER ARM – VALVE 4744
DESCRIPTION 4744
REMOVAL 4744
INSTALLATION 4745
SPRINGS – VALVE 4745
DESCRIPTION 4745
SEALS-VALVE GUIDE 4745
DESCRIPTION 4745
CYLINDER HEAD – RIGHT 4745
DESCRIPTION 4745
DESCRIPTION – CYLINDER HEAD 4745
DESCRIPTION – VALVE GUIDES 4745
DIAGNOSIS AND TESTING 4745
CYLINDER HEAD GASKET 4745
CYLINDER-TO-CYLINDER LEAKAGE TEST 4746
CYLINDER-TO-WATER JACKET LEAKAGE TEST 4746
DIAGNOSIS AND TESTING – HYDRAULIC LASH ADJUSTER 4746
REMOVAL – RIGHT CYLINDER HEAD 4747
CLEANING 4749
INSPECTION 4749
INSTALLATION – RIGHT CYLINDER HEAD 4750
CAMSHAFT – RIGHT 4752
DESCRIPTION 4752
REMOVAL 4753
INSTALLATION 4756
COVER – CYLINDER HEAD – RIGHT 4759
DESCRIPTION 4759
REMOVAL – RIGHT SIDE 4759
CLEANING 4760
INSTALLATION – RIGHT SIDE 4760
VALVES & SEATS – INTAKE/EXHAUST 4760
DESCRIPTION 4760
STANDARD PROCEDURE – REFACING 4761
REMOVAL 4761
TESTING VALVE SPRINGS 4762
INSTALLATION 4763
ROCKER ARM – VALVE 4764
DESCRIPTION 4764
REMOVAL 4764
INSTALLATION 4765
SPRINGS – VALVE 4765
DESCRIPTION 4765
SEALS – VALVE GUIDE 4765
DESCRIPTION0 – 18 WK 4765
ENGINE BLOCK 4765
DESCRIPTION 4765
STANDARD PROCEDURE – CYLINDER BORE HONING 4766
CLEANING 4766
INSPECTION 4767
BEARINGS-CONNECTING ROD 4767
STANDARD PROCEDURE – CONNECTING ROD BEARING FITTING 4767
CRANKSHAFT 4770
DESCRIPTION 4770
STANDARD PROCEDURE 4770
MEASURING CRANKSHAFT END PLAY 4770
REMOVAL 4771
INSPECTION 4771
INSTALLATION 4772
BEARINGS – CRANKSHAFT MAIN 4774
STANDARD PROCEDURE – CRANKSHAFT MAIN BEARING – FITTING 4774
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED) 4774
CRANKSHAFT MAIN BEARING SELECTION 4774
INSPECTION 4775
SEAL – CRANKSHAFT OIL – FRONT 4776
REMOVAL 4776
INSTALLATION 4777
CRANKSHAFT OIL SEAL – REAR 4777
REMOVAL 4777
INSTALLATION 4778
FLEX PLATE 4779
REMOVAL 4779
INSTALLATION 4779
ROD – PISTON & CONNECTING 4780
DESCRIPTION 4780
STANDARD PROCEDURE – PISTON FITTING 4780
REMOVAL 4781
CLEANING 4782
INSPECTION 4782
INSTALLATION 4782
RINGS – PISTON 4784
STANDARD PROCEDURE – PISTON RING FITTING 4784
DAMPER – CRANKSHAFT 4786
REMOVAL 4786
INSTALLATION 4787
STRUCTURAL COVER 4788
DESCRIPTION 4788
OPERATION 4788
REMOVAL 4788
INSTALLATION 4789
MOUNT-ENGINE FRONT 4789
REMOVAL 4789
INSTALLATION 4790
MOUNT-ENGINE REAR 4790
REMOVAL 4790
4X2 4790
4X4 4791
INSTALLATION 4791
4X2 4791
4X4 4792
LUBRICATION 4792
DESCRIPTION 4792
OPERATION 4793
DIAGNOSIS AND TESTING 4795
DIAGNOSIS AND TESTING – ENGINE OIL PRESSURE 4795
DIAGNOSIS AND TESTING – REAR SEAL AREA LEAKS 4795
DIAGNOSIS AND TESTING – ENGINE OIL LEAK 4796
Air Leak Detection Test Method 4796
INSPECTION FOR REAR SEAL AREA LEAKS 4796
OIL 4797
STANDARD PROCEDURE – ENGINE OIL SERVICE 4797
CRANKCASE OIL LEVEL INSPECTION 4797
ENGINE OIL CHANGE 4797
FILTER – ENGINE OIL 4798
REMOVAL 4798
INSTALLATION 4798
PAN – ENGINE OIL 4799
DESCRIPTION 4799
REMOVAL 4799
CLEANING 4800
INSPECTION 4801
INSTALLATION 4801
SWITCH – OIL PRESSURE 4802
DESCRIPTION 4802
OPERATION 4802
REMOVAL 4803
INSTALLATION 4803
PUMP – ENGINE OIL 4803
REMOVAL 4803
DISASSEMBLY 4803
CLEANING 4803
INSPECTION 4804
ASSEMBLY 4806
INSTALLATION 4806
MANIFOLD – INTAKE 4806
DESCRIPTION 4806
DIAGNOSIS AND TESTING – INTAKE MANIFOLD LEAKAGE 4806
REMOVAL 4807
CLEANING 4808
INSPECTION 4808
INSTALLATION 4808
MANIFOLD – EXHAUST LEFT 4809
DESCRIPTION 4809
REMOVAL 4809
CLEANING 4810
INSPECTION 4810
INSTALLATION 4810
MANIFOLD – EXHAUST RIGHT 4811
DESCRIPTION 4811
REMOVAL 4811
CLEANING 4812
INSPECTION 4812
INSTALLATION 4812
VALVE TIMING 4813
DESCRIPTION – TIMING DRIVE SYSTEM 4813
OPERATION – TIMING DRIVE SYSTEM 4813
STANDARD PROCEDURE 4814
STANDARD PROCEDURE – ENGINE TIMING – VERIFICATION 4814
SINGLE CAMSHAFT TIMING 4815
STANDARD PROCEDURE – MEASURING TIMING CHAIN WEAR 4818
COVER – TIMING 4819
REMOVAL 4819
INSTALLATION 4820
TIMING CHAIN & SPROCKETS 4820
REMOVAL 4820
INSPECTION 4824
INSTALLATION 4824
SHAFT – IDLER 4827
REMOVAL 4827
INSTALLATION 4828
ENGINE – 5 7L SERVICE INFORMATION 4829
DESCRIPTION 4831
DIAGNOSIS AND TESTING 4831
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – INTRODUCTION 4831
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – PERFORMANCE 4832
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – MECHANICAL 4833
DIAGNOSIS AND TESTING – CYLINDER COMPRESSION PRESSURE 4834
DIAGNOSIS AND TESTING – CYLINDER COMBUSTION PRESSURE LEAKAGE 4834
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – LUBRICATION 4835
DIAGNOSIS AND TESTING – ENGINE DIAGNOSIS – MECHANICAL 4836
STANDARD PROCEDURE 4838
STANDARD PROCEDURE – REPAIR DAMAGED OR WORN THREADS 4838
STANDARD PROCEDURE – HYDROSTATIC LOCK 4838
REMOVAL – ENGINE 4839
INSTALLATION – ENGINE 4846
SPECIFICATIONS 4854
5 7L ENGINE 4854
TORQUE 4859
SPECIAL TOOLS 4861
5 7L ENGINE 4861
AIR INTAKE SYSTEM 4864
REMOVAL 4864
Filter Element Only 4864
Housing Assembly 4864
INSTALLATION 4865
CYLINDER HEAD 4865
OPERATION—CYLINDER HEAD 4865
DIAGNOSIS AND TESTING – CYLINDER HEAD GASKET FAILURE 4865
CYLINDER-TO-CYLINDER LEAKAGE TEST 4865
CYLINDER-TO-WATER JACKET LEAKAGE TEST 4865
REMOVAL 4866
CLEANING 4868
INSPECTION 4868
INSTALLATION 4869
COVER-CYLINDER HEAD 4873
REMOVAL 4873
INSTALLATION 4876
VALVES & SEATS – INTAKE/EXHAUST 4878
DESCRIPTION 4878
DESCRIPTION – VALVE GUIDES 4878
STANDARD PROCEDURE – REFACING 4878
REMOVAL 4879
INSTALLATION 4879
ROCKER ARM 4880
REMOVAL 4880
INSTALLATION 4882
SEALS-VALVE GUIDE 4884
DESCRIPTION 4884
SPRINGS-VALVE 4884
REMOVAL 4884
INSTALLATION 4890
ENGINE BLOCK 4894
CLEANING 4894
INSPECTION 4895
CAMSHAFT 4895
REMOVAL 4895
REMOVAL – CAMSHAFT CORE HOLE PLUG 4895
REMOVAL – CAMSHAFT 4896
INSPECTION 4900
INSTALLATION 4901
INSTALLATION – CAMSHAFT CORE HOLE PLUG 4901
INSTALLATION – CAMSHAFT 4901
CRANKSHAFT 4906
REMOVAL 4906
INSTALLATION 4910
BEARINGS-CRANKSHAFT MAIN 4916
STANDARD PROCEDURE – CRANKSHAFT MAIN BEARING – FITTING 4916
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED) 4916
CRANKSHAFT MAIN BEARING SELECTION 4916
INSPECTION 4916
SEAL-CRANKSHAFT OIL-FRONT 4917
REMOVAL 4917
INSTALLATION 4918
SEAL-CRANKSHAFT OIL-REAR 4918
DIAGNOSIS AND TESTING – REAR SEAL AREA LEAKS 4918
REMOVAL 4919
INSTALLATION 4920
RETAINER-CRANK REAR OIL – SEAL 4920
REMOVAL 4920
INSTALLATION 4921
FLEX PLATE 4921
REMOVAL 4921
INSTALLATION 4922
TAPPETS-HYDRAULIC ROLLER 4922
DIAGNOSIS AND TESTING – HYDRAULIC TAPPETS 4922
OIL LEVEL 4922
TAPPET NOISE DIAGNOSIS 4922
REMOVAL 4923
INSTALLATION 4924
PISTON & CONNECTING ROD 4925
DESCRIPTION 4925
STANDARD PROCEDURE – PISTON FITTING 4925
REMOVAL 4926
CLEANING 4927
INSPECTION 4927
INSTALLATION 4928
RINGS-PISTON 4929
STANDARD PROCEDURE – PISTON RING FITTING 4929
DAMPER-CRANKSHAFT 4932
REMOVAL 4932
INSTALLATION 4933
COVER-STRUCTURAL 4934
DESCRIPTION 4934
OPERATION 4934
REMOVAL 4934
INSTALLATION 4935
SOLENOID-MDS 4935
DESCRIPTION 4935
OPERATION 4935
DIAGNOSIS AND TESTING 4936
REMOVAL 4936
INSTALLATION 4936
MOUNT – FRONT 4937
REMOVAL 4937
INSTALLATION 4937
MOUNT – REAR 4938
REMOVAL 4938
4X2 4938
4X4 4938
INSTALLATION 4939
4X2 4939
4X4 4939
LUBRICATION 4940
DESCRIPTION 4940
DIAGNOSIS AND TESTING 4940
DIAGNOSIS AND TESTING – CHECKING ENGINE OIL PRESSURE 4940
DIAGNOSIS AND TESTING – ENGINE OIL LEAK 4941
Air Leak Detection Test Method 4941
INSPECTION FOR REAR SEAL AREA LEAKS 4941
OIL 4942
STANDARD PROCEDURE – ENGINE OIL SERVICE 4942
CRANKCASE OIL LEVEL INSPECTION 4942
ENGINE OIL CHANGE 4942
FILTER-ENGINE OIL 4942
REMOVAL 4942
INSTALLATION 4943
PAN-ENGINE OIL 4943
REMOVAL 4943
INSTALLATION 4946
PUMP-ENGINE OIL 4951
REMOVAL 4951
CLEANING 4951
INSPECTION 4952
INSTALLATION 4953
MANIFOLD – INTAKE 4954
DESCRIPTION 4954
DIAGNOSIS AND TESTING – INTAKE MANIFOLD LEAKAGE 4954
REMOVAL 4954
CLEANING 4955
INSPECTION 4955
INSTALLATION 4955
MANIFOLD – EXHAUST 4955
DESCRIPTION 4955
OPERATION 4956
REMOVAL 4956
EXHAUST MANIFOLD 4956
CLEANING 4957
INSPECTION 4957
INSTALLATION 4957
EXHAUST MANIFOLD 4957
COVER-TIMING 4959
REMOVAL 4959
INSTALLATION 4961
TIMING CHAIN & SPROCKETS 4962
REMOVAL 4962
INSTALLATION 4965
TENSIONER – TIMING CHAIN 4968
DESCRIPTION 4968
OPERATION 4968
11-EXHAUST SYSTEM 4970
EXHAUST SYSTEM 4971
DESCRIPTION 4971
GAS ENGINES 4971
DIAGNOSIS AND TESTING 4973
EXHAUST SYSTEM – GAS ENGINE 4973
SPECIFICATIONS 4973
TORQUE 4973
CONVERTER-CATALYTIC 4974
DESCRIPTION – CATALYTIC CONVERTER 4974
REMOVAL 4974
3 7L ENGINE 4974
4 7L ENGINE 4975
5 7L ENGINE 4975
INSPECTION 4976
INSTALLATION 4976
3 7L ENGINE 4976
4 7L ENGINE 4977
5 7L ENGINE 4977
MUFFLER 4978
DESCRIPTION 4978
REMOVAL 4979
3 7L/4 7L ENGINE 4979
5 7L ENGINE 4979
INSTALLATION 4980
3 7L/4 7L ENGINE 4980
TAILPIPE 4981
REMOVAL – 5 7L ENGINE 4981
INSTALLATION – 5 7L 4981
13-FRAME & BUMPERS 4982
FRAME & BUMPERS 4982
SPECIFICATIONS – TORQUE 4982
BRACKET-FRONT FASCIA MOUNTING 4983
REMOVAL 4983
INSTALLATION 4983
FASCIA-FRONT 4984
REMOVAL 4984
INSTALLATION 4986
FASCIA-REAR 4988
REMOVAL 4988
INSTALLATION 4990
FRAME 4992
SPECIFICATIONS 4992
FRAME DIMENSIONS 4992
VEHICLE PREPARATION 4992
CRADLE-REAR BODY 4995
REMOVAL 4995
INSTALLATION 5000
CROSSMEMBER-ENGINE CRADLE 5005
REMOVAL 5005
On 4WD models: 5008
INSTALLATION 5010
On 4WD models: 5011
CROSSMEMBER-REAR/TRANSMISSION 5014
REMOVAL 5014
INSTALLATION 5014
HOOK-FRONT TOW 5015
REMOVAL 5015
Stud Plates 5015
INSTALLATION0 – 20 WK 5016
Stud Plates 5016
HOOK-REAR TOW 5017
REMOVAL 5017
REAR TOW HOOK 5017
REAR TOW EYE 5017
INSTALLATION 5018
REAR TOW HOOK 5018
REAR TOW EYE 5018
HITCH-TRAILER 5019
REMOVAL 5019
INSTALLATION 5019
SKID PLATE-FRONT 5020
REMOVAL 5020
INSTALLATION 5020
SKID PLATE-TRANSFER CASE 5021
REMOVAL 5021
INSTALLATION 5022
14-FUEL SYSTEM 5024
FUEL DELIVERY 5024
STANDARD PROCEDURE – FUEL SYSTEM PRESSURE RELEASE 5024
SPECIFICATIONS 5025
FUEL SYSTEM PRESSURE 5025
TORQUE – FUEL SYSTEM 5025
SPECIAL TOOLS 5027
FUEL SYSTEM 5027
SENSOR-FUEL LEVEL SENDING UNIT 5028
DESCRIPTION 5028
REMOVAL 5028
INSTALLATION 5028
LINES, FUEL 5029
DESCRIPTION 5029
FITTING, QUICK CONNECT 5029
DESCRIPTION 5029
STANDARD PROCEDURE – QUICK-CONNECT FITTINGS 5029
DISCONNECTING 5029
CONNECTING 5034
PUMP-FUEL 5034
DESCRIPTION 5034
MODULE-FUEL PUMP 5035
DESCRIPTION 5035
Electric Fuel Pump 5035
Fuel Filters 5035
Fuel Pressure Regulator 5036
Fuel Gauge Sending Unit (Fuel level sensor) 5036
REMOVAL 5036
INSTALLATION 5036
RAIL-FUEL 5037
DESCRIPTION 5037
OPERATION 5037
REMOVAL 5037
3 7L V-6 5037
4 7L V-8 5038
5 7L V-8 5039
INSTALLATION 5042
3 7L V-6 5042
4 7L V-8 5042
5 7L V-8 5043
TANK-FUEL 5044
DESCRIPTION 5044
REMOVAL 5044
Fuel Tank Draining 5044
Tank Removal 5045
INSTALLATION 5047
FILTER-INLET 5048
DESCRIPTION 5048
REGULATOR-FUEL PRESSURE 5048
DESCRIPTION 5048
FILTER-FUEL 5048
DESCRIPTION 5048
FUEL INJECTION 5049
PEDAL-ACCELERATOR 5049
REMOVAL 5049
Without APPS (Accelerator Pedal Position Sensor) 5049
With APPS (Accelerator Pedal Position Sensor) 5051
INSTALLATION 5051
Without APPS (Accelerator Pedal Position Sensor) 5051
With APPS (Accelerator Pedal Position Sensor) 5052
SENSOR-ACCELERATOR PEDAL POSITION 5053
DESCRIPTION 5053
OPERATION 5053
REMOVAL 5053
INSTALLATION 5053
SENSOR-CRANKSHAFT POSITION 5053
DESCRIPTION 5053
3 7L V-6 5053
4 7L V-8 5053
5 7L V-8 5053
OPERATION 5054
3 7L V-6 5054
4 7L V-8 5054
5 7L V-8 5055
REMOVAL 5055
3 7L V-6 5055
4 7L V-8 5056
5 7L V-8 5056
INSTALLATION 5056
3 7L V-6 5056
4 7L V-8 5057
5 7L V-8 5057
INJECTOR-FUEL 5057
DESCRIPTION 5057
OPERATION – FUEL INJECTOR 5058
REMOVAL 5058
INSTALLATION 5059
RELAY-FUEL PUMP 5059
DESCRIPTION 5059
OPERATION 5059
REMOVAL 5059
INSTALLATION 5059
MOTOR-IDLE AIR CONTROL 5059
DESCRIPTION 5059
OPERATION 5060
REMOVAL 5061
3 7L V-6 5061
4 7L V-8 5061
5 7L V-8 5062
INSTALLATION 5062
3 7L V-6 5062
4 7L V-8 5062
5 7L V-8 5062
SENSOR-INTAKE AIR TEMPERATURE 5062
DESCRIPTION 5062
OPERATION 5062
REMOVAL 5063
3 7L V-6 5063
4 7L V-8 5064
5 7L V-8 5064
INSTALLATION 5065
3 7L V-6 5065
4 7L V-8 5065
5 7L V-8 5065
SENSOR-MAP 5065
DESCRIPTION 5065
3 7L V-6 5065
4 7L V-8 5065
5 7L V-8 5066
OPERATION 5066
REMOVAL 5067
3 7L V-6 5067
4 7L V-8 5068
5 7L V-8 5068
INSTALLATION 5069
3 7L V-6 5069
4 7L V-8 5069
5 7L V-8 5069
SENSOR-OXYGEN 5070
DESCRIPTION 5070
REMOVAL 5070
INSTALLATION 5071
THROTTLE BODY 5071
DESCRIPTION 5071
OPERATION 5071
REMOVAL 5071
3 7L V-6 5071
4 7L V-8 5072
5 7L V-8 5073
INSTALLATION 5073
3 7L V-6 5073
4 7L V-8 5074
5 7L V-8 5074
CABLE-THROTTLE CONTROL 5074
REMOVAL 5074
3 7L V-6 5074
4 7L V-8 5076
INSTALLATION 5078
3 7L V-6 5078
4 7L V-8 5079
SENSOR-THROTTLE POSITION 5080
DESCRIPTION 5080
OPERATION 5080
REMOVAL 5081
3 7L V6 5081
4 7L V-8 5081
5 7L V-8 5082
INSTALLATION 5082
3 7L V-6 5082
4 7L V-8 5082
19-STEERING 5084
STEERING 5084
DESCRIPTION 5084
OPERATION 5084
DIAGNOSIS AND TESTING 5084
POWER STEERING SYSTEM 5084
POWER STEERING FLOW AND PRESSURE 5086
FLOW AND PRESSURE TEST 5087
HYDRAULIC COOLING FAN 5088
FLOW TEST – FLOW FROM POWER STEERING PUMP 5088
FLOW AND PRESSURE TEST – FLOW FROM HYDRAULIC FAN MOTOR TO STEERING GEAR (should be done if necessary after the Pump flow test) 5088
SPECIFICATIONS 5089
TORQUE CHART 5089
SPECIAL TOOLS 5090
STEERING LINKAGE 5090
COLUMN – ELECTRICAL DIAGNOSTICS 5091
DIAGNOSIS AND TESTING 5091
C1240-STEERING ANGLE SENSOR ANGLE OVERTRAVEL PERFORMANCE 5092
C1219-STEERING ANGLE SENSOR VELOCITY PERFORMANCE 5094
B2225–STEERING ANGLE SENSOR INTERNAL 5095
B2108–IGNITION SWITCH SENSE INPUT CIRCUIT LOW 5096
B2109–IGNITION SWITCH SENSE INPUT CIRCUIT HIGH 5098
B210D-BATTERY VOLTAGE LOW 5100
B210E-BATTERY VOLTAGE HIGH 5102
B2225–STEERING COLUMN MODULE INTERNAL 5104
U0001–CAN C BUS 5105
U0021-CAN B BUS (+) CIRCUIT OPEN 5108
U0022-CAN B BUS (+) CIRCUIT LOW 5108
U0023-CAN B BUS (+) CIRCUIT HIGH 5108
U0024-CAN B BUS (-) CIRCUIT OPEN 5108
U0025-CAN B BUS (-) CIRCUIT LOW 5108
U0026-CAN B BUS (-) CIRCUIT HIGH 5108
U0027-CAN B BUS (-) SHORTED TO BUS (+) 5108
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 5108
U0151-LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER 5108
U0154-LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE 5109
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 5109
U0156-LOST COMMUNICATION WITH EOM 5109
U0159-LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE 5109
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 5109
U0167-LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE 5109
U0168-LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) 5109
U0169-LOST COMMUNICATION WITH SUNROOF CONTROL MODULE 5109
U0184-LOST COMMUNICATION WITH RADIO 5109
U0186-LOST COMMUNICATION WITH AUDIO AMPLIFIER 5110
U0195-LOST COMMUNICATION WITH SDARS 5110
U0196-LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE 5110
U0197-LOST COMMUNICATION WITH HANDS FREE MODULE 5110
U0199-LOST COMMUNICATION WITH DRIVER DOOR MODULE 5110
U0200-LOST COMMUNICATION WITH PASSENGER DOOR MODULE 5110
U0208-LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE 5110
U0209-LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE 5110
U0231-LOST COMMUNICATION WITH RAIN SENSING MODULE 5110
U0241-LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE 5111
COLUMN – SERVICE INFORMATION 5112
WARNING 5112
WARNINGS AND CAUTIONS 5112
REMOVAL 5113
INSTALLATION 5116
SPECIFICATIONS 5119
TORQUE CHART 5119
SPECIAL TOOLS 5120
STEERING COLUMN 5120
STEERING WHEEL 5121
REMOVAL 5121
INSTALLATION 5122
SHROUD 5122
REMOVAL 5122
INSTALLATION 5123
INTERMEDIATE SHAFT 5123
REMOVAL 5123
INSTALLATION 5127
MODULE-STEERING CONTROL 5131
DESCRIPTION 5131
OPERATION 5133
DIAGNOSIS AND TESTING 5134
STEERING CONTROL MODULE SWITCHES 5134
REMOVAL 5136
DISASSEMBLY 5138
ASSEMBLY 5139
INSTALLATION 5140
GEAR – SERVICE INFORMATION 5143
DESCRIPTION 5143
OPERATION 5143
REMOVAL 5143
INSTALLATION 5146
SPECIFICATIONS 5149
TORQUE CHART 5149
LINKAGE – SERVICE INFORMATION 5150
TIE ROD END 5150
STANDARD PROCEDURE 5150
STEERING LINKAGE 5150
REMOVAL – OUTER TIE ROD END 5150
INSTALLATION – OUTER TIE ROD END 5151
21-TRANSMISSION AND TRANSFER CASE 5188
AUTOMATIC TRANSMISSION NAG1 – SHIFTER DIAGNOSTICS 5188
DIAGNOSIS AND TESTING 5188
P0562–BATTERY VOLTAGE LOW 5189
P0563–BATTERY VOLTAGE HIGH 5191
P0607–ECU INTERNAL PERFORMANCE 5193
P0930–BTSI CONTROL CIRCUIT LOW 5194
P0931–BTSI CONTROL CIRCUIT HIGH 5197
P2775–AUTOSTICK UPSHIFT SWITCH CIRCUIT PERFORMANCE 5200
P2779–AUTOSTICK DOWNSHIFT SWITCH CIRCUIT PERFORMANCE 5201
U0002–CAN C BUS OFF PERFORMANCE 5202
U0100–LOST COMMUNICATION WITH ECM/PCM 5204
U0121–LOST COMMUNICATION WITH ANTI-LOCK BRAKE MODULE 5206
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE 5208
AUTOMATIC TRANSMISSION 545RFE – ELECTRICAL DIAGNOSTICS 5210
DIAGNOSIS AND TESTING 5211
45RFE/545RFE TRANSMISSION VERIFICATION TEST – VER 1 5212
PRE-DIAGNOSTIC CHECK OUT 5213
P0122-TPS/APP CIRCUITLOW 5214
P0123- TPS/APP CIRCUIT HIGH 5216
P0124-TPS/APP INTERMITTENT 5218
P0218-HIGH TEMPERATURE OPERATION ACTIVATED 5220
P0562-BATTERY VOLTAGE LOW 5221
P0602-CONTROL MODULE PROGRAMMING ERROR/NOT PROGRAMMED 5226
P0604-INTERNAL CONTROL MODULE RAM 5227
P0605-INTERNAL CONTROL MODULE ROM 5228
P0613-INTERNAL TCM 5229
P0706-TRANSMISSION RANGE SENSOR RATIONALITY 5230
P0711-TRANSMISSION TEMPERATURE SENSOR PERFORMANCE 5234
P0712-TRANSMISSION TEMPERATURE SENSOR LOW 5237
P0713-TRANSMISSION TEMPERATURE SENSOR HIGH 5241
P0714-TRANSMISSION TEMPERATURE SENSOR INTERMITTENT 5245
P0715-INPUT SPEED SENSOR 1 CIRCUIT 5248
P0720-OUTPUT SPEED SENSOR CIRCUIT 5254
P0725-ENGINE SPEED SENSOR CIRCUIT 5261
P0731-GEAR RATIO ERROR IN 1ST 5263
P0732-GEAR RATIO ERROR IN 2ND 5266
P0733-GEAR RATIO ERROR IN 3RD 5272
P0734-GEAR RATIO ERROR IN 4TH 5278
P0735-GEAR RATIO ERROR IN 5TH 5282
P0736-GEAR RATIO ERROR IN REVERSE 5285
P0740–TCC OUT OF RANGE 5288
P0750-LR SOLENOID CIRCUIT 5291
P0755-2C SOLENOID CIRCUIT 5295
P0760-OD SOLENOID CIRCUIT 5299
P0765-UD SOLENOID CIRCUIT 5303
P0770-4C SOLENOID CIRCUIT 5307
P0841-LR PRESSURE SWITCH RATIONALITY 5311
P0845-2C HYDRAULIC PRESSURE TEST 5319
P0846-2C PRESSURE SWITCH RATIONALITY 5327
P0868-LINE PRESSURE LOW 5334
P0869-LINE PRESSURE HIGH 5340
P0870-OD HYDRAULIC PRESSURE TEST 5346
P0871-OD PRESSURE SWITCH RATIONALITY 5355
P0875-UD HYDRAULIC PRESSURE TEST 5364
P0876-UD PRESSURE SWITCH RATIONALITY 5372
P0884-POWER UP AT SPEED 5380
P0888-TRANSMISSION RELAY ALWAYS OFF 5382
P0890-SWITCHED BATTERY 5388
P0891-TRANSMISSION RELAY ALWAYS ON 5392
P0932-LINE PRESSURE SENSOR CIRCUIT 5397
P0934-LINE PRESSURE SENSOR CIRCUIT LOW 5401
P0935-LINE PRESSURE SENSOR CIRCUIT HIGH 5406
P0944-LOSS OF HYDRAULIC PUMP PRIME 5411
P0957-AUTOSTICK CIRCUIT LOW 5414
P0958-AUTOSTICK CIRCUIT HIGH 5418
P0987-4C HYDRAULIC PRESSURE TEST 5423
P0988-4C PRESSURE SWITCH RATIONALITY 5431
P1684-BATTERY WAS DISCONNECTED 5438
P1715-RESTRICTED MANUAL VALVE IN T3 RANGE 5440
P1736-GEAR RATIO ERROR IN 2ND PRIME 5442
P1775-SOLENOID SWITCH VALVE LATCHED IN TCC POSITION 5448
P1776-SOLENOID SWITCH VALVE LATCHED IN LR POSITION 5452
P1790-FAULT IMMEDIATELY AFTER SHIFT 5457
P1794-SPEED SENSOR GROUND ERROR 5458
P2700-INADEQUATE ELEMENT VOLUME LR 5463
P2701-INADEQUATE ELEMENT VOLUME 2C 5465
P2702-INADEQUATE ELEMENT VOLUME OD 5467
P2703- INADEQUATE ELEMENT VOLUME UD 5469
P2704-INADEQUATE ELEMENT VOLUME 4C 5471
P2706-MS SOLENOID CIRCUIT 5473
U0002 CAN C BUS OFF PERFORMANCE 5477
U0100–NO COMMUNICATION WITH THE ECM/PCM0 – 22 WK 5479
U0121–LOST COMMUNICATION WITH ABS 5481
U0141 LOST COMMUNICATION WITH FCM 5483
SCHEMATICS AND DIAGRAMS 5485
AUTOMATIC TRANSMISSION – 545RFE – SERVICE INFORMATION 5486
DESCRIPTION 5487
TRANSMISSION IDENTIFICATION 5488
GEAR RATIOS 5488
GEAR RATIOS 5488
OPERATION 5488
DIAGNOSIS AND TESTING 5489
AUTOMATIC TRANSMISSION 5489
PRELIMINARY 5489
VEHICLE IS DRIVABLE 5489
VEHICLE IS DISABLED 5490
ROAD TESTING 5490
HYDRAULIC PRESSURE TEST 5491
Pressure Test Port Locations 5491
TEST PROCEDURE 5493
AIR CHECKING TRANSMISSION CLUTCH OPERATION 5494
CONVERTER HOUSING FLUID LEAK 5494
TORQUE CONVERTER LEAK POINTS 5495
STANDARD PROCEDURE – ALUMINUM THREAD REPAIR 5495
REMOVAL 5495
DISASSEMBLY 5501
CLEANING 5509
INSPECTION 5509
ASSEMBLY 5509
INSTALLATION 5520
SCHEMATICS AND DIAGRAMS 5528
HYDRAULIC SCHEMATICS 5528
SPECIFICATIONS 5549
TRANSMISSION 5549
SPECIAL TOOLS 5551
AUTOMATIC TRANSMISSION – RFE 5551
RETAINER/BULKHEAD-4C 5554
DISASSEMBLY 5554
ASSEMBLY 5555
SEAL-ADAPTER HOUSING 5559
REMOVAL 5559
INSTALLATION 5559
MECHANISM-BRAKE TRANSMISSION SHIFT INTERLOCK 5560
DESCRIPTION 5560
OPERATION 5560
DIAGNOSIS AND TESTING – BRAKE TRANSMISSION SHIFT INTERLOCK 5561
SYSTEM VERIFICATION 5561
ADJUSTMENTS – BRAKE TRANSMISSION SHIFT INTERLOCK 5561
ADJUSTMENT PROCEDURE 5562
BTSI FUNCTION CHECK 5562
FLUID AND FILTER 5562
DIAGNOSIS AND TESTING 5562
EFFECTS OF INCORRECT FLUID LEVEL 5562
CAUSES OF BURNT FLUID 5562
FLUID CONTAMINATION 5563
STANDARD PROCEDURE 5563
FLUID LEVEL CHECK 5563
FLUID AND FILTER REPLACEMENT 5564
REMOVAL 5564
INSPECTION 5565
CLEANING 5565
INSTALLATION 5565
TRANSMISSION FILL 5566
GEARSHIFT CABLE 5566
DIAGNOSIS AND TESTING 5566
GEARSHIFT CABLE 5566
REMOVAL 5567
INSTALLATION 5568
ADJUSTMENTS – GEARSHIFT CABLE 5569
CLUTCHES-HOLDING 5571
DESCRIPTION 5571
OPERATION 5572
2C CLUTCH 5572
4C CLUTCH 5572
LOW/REVERSE CLUTCH 5573
ASSEMBLY-INPUT CLUTCH 5573
DESCRIPTION 5573
OPERATION 5574
UNDERDRIVE CLUTCH 5575
OVERDRIVE CLUTCH 5575
REVERSE CLUTCH 5575
DISASSEMBLY 5576
ASSEMBLY 5580
SENSOR-INPUT SPEED 5588
DESCRIPTION 5588
OPERATION 5588
REMOVAL 5588
INSTALLATION 5589
SENSOR-LINE PRESSURE 5589
DESCRIPTION 5589
OPERATION 5589
REMOVAL 5590
INSTALLATION 5590
CLUTCH-LOW/REVERSE 5591
DISASSEMBLY 5591
CLEANING 5592
INSPECTION 5592
ASSEMBLY 5593
PUMP-OIL 5595
DESCRIPTION 5595
OPERATION 5596
CONVERTER CLUTCH SWITCH VALVE 5597
CONVERTER CLUTCH REGULATOR VALVE 5597
TORQUE CONVERTER LIMIT VALVE 5597
STANDARD PROCEDURE – OIL PUMP VOLUME CHECK 5597
DISASSEMBLY 5598
CLEANING 5600
INSPECTION 5601
ASSEMBLY 5601
SEAL-OIL PUMP FRONT 5604
REMOVAL 5604
INSTALLATION 5605
SENSOR-OUTPUT SPEED 5605
DESCRIPTION 5605
OPERATION 5605
REMOVAL 5606
INSTALLATION 5606
CABLE-PARK LOCK 5607
REMOVAL 5607
INSTALLATION 5608
GEARTRAIN-PLANETARY 5610
DESCRIPTION 5610
OPERATION 5611
REACTION PLANETARY GEARTRAIN 5611
REVERSE PLANETARY GEARTRAIN 5611
INPUT PLANETARY GEARTRAIN 5611
DISASSEMBLY 5612
CLEANING 5612
INSPECTION 5612
ASSEMBLY 5613
MECHANISM-SHIFT 5614
DESCRIPTION 5614
OPERATION 5614
REMOVAL 5615
INSTALLATION 5617
VALVE-SOLENOID SWITCH 5618
DESCRIPTION 5618
OPERATION 5618
CONVERTER-TORQUE 5619
DESCRIPTION 5619
IMPELLER 5620
TURBINE 5621
STATOR 5622
TORQUE CONVERTER CLUTCH (TCC) 5623
OPERATION 5623
TURBINE 5624
STATOR 5624
TORQUE CONVERTER CLUTCH (TCC) 5625
REMOVAL 5625
INSTALLATION 5626
SWITCH-TOW/HAUL OVERDRIVE 5626
DESCRIPTION 5626
OPERATION 5626
RELAY-TRANSMISSION CONTROL 5626
DESCRIPTION 5626
OPERATION 5627
SENSOR-TRANSMISSION RANGE 5627
DESCRIPTION 5627
OPERATION 5627
ASSEMBLY-TRANSMISSION SOLENOID/TRS 5628
DESCRIPTION 5628
OPERATION 5628
SOLENOIDS 5628
PRESSURE SWITCHES 5629
REMOVAL 5629
INSTALLATION 5630
SENSOR-TRANSMISSION TEMPERATURE 5630
DESCRIPTION 5630
OPERATION 5630
Calculated Temperature 5630
BODY-VALVE 5631
DESCRIPTION 5631
OPERATION 5632
SOLENOID SWITCH VALVE 5632
MANUAL VALVE 5632
LOW/REVERSE SWITCH VALVE 5633
REMOVAL 5633
DISASSEMBLY 5634
CLEANING 5637
INSPECTION 5638
ASSEMBLY 5640
INSTALLATION 5643
AUTOMATIC TRANSMISSION NAG1 – ELECTRICAL DIAGNOSTICS 5644
DIAGNOSIS AND TESTING 5645
P0219–ENGINE OVERSPEED 5646
P0562-BATTERY VOLTAGE LOW 5648
P0563-BATTERY VOLTAGE HIGH 5653
P0602-CONTROL MODULE PROGRAMMING ERROR/NOT PROGRAMMED 5656
P0604-INTERNAL CONTROL MODULE RAM 5658
P0605-INTERNAL CONTROL MODULE ROM 5660
P0613-INTERNAL TRANSMISSION PROCESSOR 5662
P0642-SENSOR REFERENCE VOLTAGE 1 CIRCUIT LOW 5664
P0643-SENSOR REFERENCE VOLTAGE 1 CIRCUIT HIGH 5667
P0657-SOLENOID SUPPLY VOLTAGE CIRCUIT 5671
P0710-TRANSMISSION TEMPERATURE SENSOR CIRCUIT 5675
P0712-TRANSMISSION TEMPERATURE SENSOR LOW 5679
P0714-TRANSMISSION TEMPERATURE SENSOR INTERMITTENT 5682
P0717-INPUT SPEED SENSOR 1 CIRCUIT NO SIGNAL 5685
P0730-INCORRECT GEAR RATIO 5692
P0731-GEAR RATIO ERROR IN 1ST 5693
P0732-GEAR RATIO ERROR IN 2ND 5695
P0733-GEAR RATIO ERROR IN 3RD 5697
P0734-GEAR RATIO ERROR IN 4TH 5699
P0735-GEAR RATIO ERROR IN 5TH 5701
P0742-TORQUE CONVERTER CLUTCH STUCK ON 5703
P0743-TCC SOLENOID CIRCUIT 5706
P0748-MODULATOR PRESSURE SOLENOID CIRCUIT 5711
P0752-1-2/4-5 SOLENOID 5716
P0753-1-2/4-5 SOLENOID CIRCUIT 5720
P0758-2-3 SOLENOID 5725
P0758-2-3 SOLENOID CIRCUIT 5730
P0762-3-4 SOLENOID 5735
P0763-3-4 SOLENOID CIRCUIT 5740
P0778-SHIFT PRESSURE SOLENOID CIRCUIT 5745
P1629-TCM INTERNAL – SOLENOID SUPPLY/ WATCHDOG 5750
P1631-TCM INTERNAL- PROCESSOR CLOCK PERFORMANCE 5753
P1632-TCM INTERNAL – TEST INTERNAL WATCHDOG PERFORMANCE 5755
P1633-TCM INTERNAL – TEST EXTERNAL WATCHDOG PERFORMANCE 5757
P1634-TCM INTERNAL- INTERNAL WATCHDOG PERFORMANCE 5759
P1636-TCM INTERNAL- EXTERNAL WATCHDOG PERFORMANCE 5761
P1637-TCM INTERNAL-EEPROM PERFORMANCE 5763
P1638-TCM INTERNAL-CAN 1 RAM PERFORMANCE 5765
P1639-TCM INTERNAL-CAN 2 RAM PERFORMANCE 5767
P1644-INCORRECT VARIANT/CONFIGURATION 5769
P1704-INPUT SPEED SENSOR 1 OVERSPEED 5771
P1705-INPUT SPEED SENSOR 2 OVERSPEED 5774
P1731-INCORRECT GEAR ENGAGED 5777
P2638-TORQUE MANAGEMENT FEEDBACK SIGNAL PERFORMANCE 5779
P2767-INPUT SPEED SENSOR 2 CIRCUIT NO SIGNAL 5782
P2783-TORQUE CONVERTER TEMPERATURE TOO HIGH 5789
P2784-INPUT SPEED SENSOR 1/2 CORRELATION 5790
U0002-CAN C BUS OFF PERFORMANCE 5793
U0100-LOST COMMUNICATION WITH ECM/PCM 5796
U0103-LOST COMMUNICATION WITH ELECTRIC GEAR SHIFT MODULE 5799
U0114-LOST COMMUNICATION WITH FINAL DRIVE CONTROL MODULE 5802
U0121-LOST COMMUNICATION WITH ANTI-LOCK BRAKE MODULE 5805
U0141-LOST COMMUNICATION WITH FRONT CONTROL MODULE 5808
U0155-LOST COMMUNICATION WITH CLUSTER/CCN 5811
U0164-LOST COMMUNICATION WITH HVAC CONTROL MODULE 5814
U0401-IMPLAUSIBLE DATA RECEIVED FROM ECM/PCM 5817
U0404-IMPLAUSIBLE DATA RECEIVED FROM ESM 5819
U0415-IMPLAUSIBLE DATA RECEIVED FROM ABS 5821
U0423-IMPLAUSIBLE DATA RECEIVED FROM CLUSTER/CCN 5823
U0424-IMPLAUSIBLE DATA RECEIVED FROM HVAC CONTROL MODULE 5825
U0431-IMPLAUSIBLE DATA FROM FCM 5827
U110B-LOST ENGINE COOLANT MESSAGE 5829
U1118-LOST ENGINE MESSAGE 5832
U1119-LOST FCM MESSAGE 5835
U1400-IMPLAUSIBLE TPS SIGNAL RECEIVED 5838
U1401-IMPLAUSIBLE ENGINE SPEED SIGNAL RECEIVED 5840
U1402-IMPLAUSIBLE ENGINE TEMPERATURE SIGNAL RECEIVED 5842
U1404-IMPLAUSIBLE STATIC ENGINE TORQUE SIGNAL RECEIVED 5844
U1405-IMPLAUSIBLE MINIMUM ENGINE TORQUE SIGNAL RECEIVED 5846
U1406-IMPLAUSIBLE MAXIMUM ENGINE TORQUE SIGNAL RECEIVED 5848
U1407-IMPLAUSIBLE ENGINE TORQUE REQUEST SIGNAL RECEIVED 5850
U1408-IMPLAUSIBLE BRAKE SIGNAL RECEIVED 5852
U1409-IMPLAUSIBLE LEFT FRONT WHEEL SPEED SIGNAL RECEIVED 5854
U140A-IMPLAUSIBLE RIGHT FRONT WHEEL SPEED SIGNAL RECEIVED 5856
U140B-IMPLAUSIBLE LEFT REAR WHEEL SPEED SIGNAL RECEIVED 5858
U140C-IMPLAUSIBLE RIGHT REAR WHEEL SPEED SIGNAL RECEIVED 5860
U140D-IMPLAUSIBLE WHEEL SPEED SIGNALS RECEIVED 5862
U140F-IMPLAUSIBLE ENGINE VARIANT DATA 5864
U1410-IMPLAUSIBLE/MISSING FCM VARIANT DATA 5866
U1507-IMPLAUSIBLE ENGINE TEMPERATURE MESSAGE DATA LENGTH RECEIVED 5868
U1509-IMPLAUSIBLE ENGINE VARIANT MESSAGE DATA LENGTH RECEIVED 5870
U150A-IMPLAUSIBLE FCM VARIANT MESSAGE DATA LENGTH RECEIVED 5872
STANDARD PROCEDURE 5874
NAG1 PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE 5874
NAG1 TRANSMISSION VERIFICATION TEST – VER 1 5875
SCHEMATICS AND DIAGRAMS 5876
AUTOMATIC TRANSMISSION – NAG1 – SERVICE INFORMATION 5877
DESCRIPTION 5878
TRANSMISSION IDENTIFICATION 5879
TRANSMISSION GEAR RATIOS 5879
TRANSMISSION HOUSING 5879
MECHANICAL SECTION 5879
ELECTROHYDRAULIC CONTROL UNIT 5880
SHIFT GROUPS 5880
OPERATION 5880
EMERGENCY RUNNING FUNCTION 5880
CLUTCH APPLICATION 5880
FIRST GEAR POWERFLOW 5881
SECOND GEAR POWERFLOW 5883
THIRD GEAR POWERFLOW 5885
FOURTH GEAR POWERFLOW 5887
FIFTH GEAR POWERFLOW 5889
REVERSE GEAR POWERFLOW 5891
REVERSE GEAR POWERFLOW – LIMP IN or 4WD LOW RANGE 5893
SHIFT GROUPS/ SHIFT SEQUENCE 5895
DIAGNOSIS AND TESTING 5906
AUTOMATIC TRANSMISSION 5906
PRELIMINARY 5906
VEHICLE IS DRIVABLE 5906
VEHICLE IS DISABLED 5906
ROAD TESTING 5906
AUTOMATIC TRANSMISSION 5907
AIR CHECKING TRANSMISSION CLUTCH OPERATION 5915
STANDARD PROCEDURE – ALUMINUM THREAD REPAIR 5915
REMOVAL 5915
DISASSEMBLY 5919
ASSEMBLY 5925
INSTALLATION 5933
SCHEMATICS AND DIAGRAMS 5937
SPECIFICATIONS 5958
SPECIAL TOOLS – AUTOMATIC TRANSMISSION – NAG1 5960
MECHANISM-BRAKE TRANSMISSION SHIFT INTERLOCK 5962
DESCRIPTION 5962
OPERATION 5962
DIAGNOSIS AND TESTING – BRAKE TRANSMISSION SHIFT INTERLOCK 5963
SYSTEM VERIFICATION 5963
ADJUSTMENTS – BRAKE TRANSMISSION SHIFT INTERLOCK 5964
ADJUSTMENT PROCEDURE 5964
BTSI FUNCTION CHECK 5964
CLUTCHES-INPUT 5966
DESCRIPTION 5966
OPERATION 5967
K1-INPUT CLUTCH 5968
DISASSEMBLY 5968
ASSEMBLY 5970
K2-INPUT CLUTCH 5973
DISASSEMBLY 5973
ASSEMBLY 5975
K3-INPUT CLUTCH 5978
DISASSEMBLY 5978
ASSEMBLY 5979
UNIT-ELECTROHYDRAULIC 5982
DESCRIPTION 5982
ELECTRICAL CONTROL UNIT 5983
HYDRAULIC CONTROL UNIT 5983
OPERATION 5990
ELECTRICAL CONTROL UNIT 5990
HYDRAULIC CONTROL UNIT 5991
REMOVAL 5997
DISASSEMBLY 5998
ASSEMBLY 6002
INSTALLATION 6006
FLUID AND FILTER 6008
DESCRIPTION 6008
OPERATION 6008
DIAGNOSIS AND TESTING 6009
EFFECTS OF INCORRECT FLUID LEVEL 6009
CAUSES OF BURNT FLUID 6009
FLUID CONTAMINATION 6009
STANDARD PROCEDURE 6009
CHECK OIL LEVEL 6009
TRANSMISSION FILL 6010
CLUTCH-FREEWHEELING 6011
DESCRIPTION 6011
OPERATION 6011
DISASSEMBLY 6012
ASSEMBLY 6014
CABLE-GEARSHIFT 6015
DIAGNOSIS AND TESTING 6015
GEARSHIFT CABLE 6015
REMOVAL 6015
INSTALLATION0 – 24 WK 6016
ADJUSTMENTS – GEARSHIFT CABLE 6017
CLUTCHES-HOLDING 6019
DESCRIPTION 6019
OPERATION 6020
B1-HOLDING CLUTCH 6021
DISASSEMBLY 6021
ASSEMBLY 6022
B2-HOLDING CLUTCH 6026
DISASSEMBLY 6026
ASSEMBLY 6028
INPUT SPEED SENSORS 6031
DESCRIPTION 6031
OPERATION 6032
PUMP-OIL 6032
DESCRIPTION 6032
OPERATION 6033
DISASSEMBLY 6033
INSPECTION 6034
SIDE CLEARANCE 6034
TIP CLEARANCE 6034
ASSEMBLY 6034
BEARING-OUTPUT SHAFT 6035
REMOVAL 6035
INSTALLATION 6037
SEAL-OUTPUT SHAFT 6039
REMOVAL 6039
INSTALLATION 6039
CABLE-PARK LOCK 6041
REMOVAL 6041
INSTALLATION 6042
GEARTRAIN-PLANETARY 6044
DESCRIPTION 6044
OPERATION 6044
DISASSEMBLY 6045
ASSEMBLY 6046
MECHANISM-SHIFT 6047
DESCRIPTION 6047
OPERATION 6048
REMOVAL 6049
INSTALLATION 6050
SOLENOID 6051
DESCRIPTION 6051
UPSHIFT/DOWNSHIFT SOLENOID VALVES 6052
MODULATING PRESSURE CONTROL SOLENOID VALVE 6053
TORQUE CONVERTER LOCKUP CLUTCH PWM SOLENOID VALVE 6053
SHIFT PRESSURE CONTROL SOLENOID VALVE 6054
OPERATION 6054
UPSHIFT/DOWNSHIFT SOLENOID VALVES 6055
MODULATING PRESSURE CONTROL SOLENOID VALVE 6055
TORQUE CONVERTER LOCKUP CLUTCH PWM SOLENOID VALVE 6056
SHIFT PRESSURE CONTROL SOLENOID VALVE 6056
CONTACT-TEMPERATURE SENSOR/PARK-NEUTRAL 6057
DESCRIPTION 6057
PARK/NEUTRAL CONTACT 6057
TRANSMISSION TEMPERATURE SENSOR 6057
OPERATION 6058
PARK/NEUTRAL CONTACT 6058
TRANSMISSION TEMPERATURE SENSOR 6058
CONVERTER-TORQUE 6060
DESCRIPTION 6060
IMPELLER 6061
TURBINE 6062
STATOR 6063
TORQUE CONVERTER CLUTCH (TCC) 6064
OPERATION 6064
TURBINE 6065
STATOR 6065
TORQUE CONVERTER CLUTCH (TCC) 6066
REMOVAL 6067
INSTALLATION 6067
SEAL-TORQUE CONVERTER HUB 6067
REMOVAL 6067
INSTALLATION 6068
TRANSFER CASE – ELECTRICAL DIAGNOSTICS 6069
DIAGNOSIS AND TESTING 6069
TRANSFER CASE VERIFICATION TEST VER 1 6070
C1400-TRANSFER CASE RANGE SELECT SWITCH PERFORMANCE 6071
C1401-TRANSFER CASE RANGE SELECT SWITCH CIRCUIT LOW 6076
C1402-TRANSFER CASE RANGE SELECT SWITCH CIRCUIT HIGH 6081
C1403-TRANSFER CASE RANGE POSITION SENSOR PERFORMANCE 6085
C1404-TRANSFER CASE RANGE POSITION SENSOR CIRCUIT LOW 6092
C1405-TRANSFER CASE RANGE POSITION SENSOR CIRCUIT HIGH 6096
C1406-TRANSFER CASE BRAKE PERFORMANCE 6101
C1407-TRANSFER CASE BRAKE CONTROL CIRCUIT LOW 6106
C1408-TRANSFER CASE BRAKE CONTROL CIRCUIT HIGH 6111
C140A- TRANSFER CASE MOTOR PERFORMANCE 6115
C140D- TRANSFER CASE MOTOR CONTROL CIRCUIT OPEN 6120
C140E-TRANSFER CASE MOTOR BLOCKED 6124
C140F-TRANSFER CASE RANGE POSITION SENSOR ERRATIC PERFORMANCE 6126
C1413–4 HI/LO SELECT SWITCH CIRCUIT STUCK 6134
C1414–NEUTRAL SELECT SWITCH CIRCUIT STUCK 6137
C1415- TRANSFER CASE MOTOR CURRENT PERFORMANCE 6140
C1444-TRANSFER CASE MOTOR OVERUSE 6142
C2100–BATTERY VOLTAGE LOW (FDCM) 6144
C2101–BATTERY VOLTAGE HIGH (FDCM) 6147
C2109–DRIVETRAIN SUPPLY VOLTAGE CIRCUIT LOW (FDCM) 6150
C2111–DRIVETRAIN SENSOR SUPPLY CIRCUIT LOW (FDCM) 6153
C2112–DRIVETRAIN SENSOR SUPPLY CIRCUIT HIGH (FDCM) 6157
C2113–DRIVETRAIN SENSOR SUPPLY VOLTAGE CIRCUIT OPEN (FDCM) 6160
C2201-INTERNAL CONTROLLER (FDCM) 6163
C2206-CONFIGURATION ERROR (FDCM) 6164
C230A-NEUTRAL INDICATOR CONTROL CIRCUIT LOW 6165
C230B- NEUTRAL INDICATOR CONTROL CIRCUIT HIGH 6169
U0401–IMPLAUSIBLE DATA RECEIVED FROM ECM (FDCM) 6173
U0402–IMPLAUSIBLE DATA RECEIVED FROM TCM (FDCM) 6174
U0415–IMPLAUSIBLE DATA RECEIVED FROM ABS (FDCM) 6175
U0429–IMPLAUSIBLE DATA RECEIVED FROM SCM (FDCM) 6176
U0431–IMPLAUSIBLE DATA RECEIVED FROM FCM (FDCM) 6177
TRANSFER CASE – NV140 – SERVICE INFORMATION 6178
DESCRIPTION 6179
OPERATION 6180
REMOVAL 6180
DISASSEMBLY 6181
ASSEMBLY 6188
INSTALLATION 6196
SPECIFICATIONS 6197
TRANSFER CASE – NV140 6197
SPECIAL TOOLS – NV140 6198
FLUID 6199
STANDARD PROCEDURE – FLUID DRAIN/REFILL 6199
SEAL-FRONT OUTPUT SHAFT 6199
REMOVAL 6199
SEAL-REAR OUTPUT SHAFT 6199
REMOVAL 6199
INSTALLATION 6200
TRANSFER CASE – NV245 – SERVICE INFORMATION 6201
DESCRIPTION 6202
OPERATION 6203
ACTIVE TRANSFER CASE CONTROLS 6203
TRANSFER CASE MODES 6203
ELECTRIC SHIFT MECHANISM 6203
DIAGNOSIS AND TESTING 6204
TRANSFER CASE – NV245 6204
REMOVAL 6205
DISASSEMBLY 6206
ASSEMBLY 6222
INSTALLATION 6240
SPECIFICATIONS 6241
TRANSFER CASE – NV245 6241
SPECIAL TOOLS – NV245 6242
FLUID 6243
STANDARD PROCEDURE – FLUID DRAIN/REFILL 6243
SEAL-FRONT OUTPUT SHAFT 6243
REMOVAL 6243
SENSOR-MODE 6243
DESCRIPTION 6243
OPERATION 6244
SWITCH-TRANSFER CASE SELECTOR 6244
DESCRIPTION 6244
ASSEMBLY-SHIFT MOTOR/MODE SENSOR 6245
DESCRIPTION 6245
OPERATION 6245
REMOVAL 6245
INSTALLATION 6246
SEAL-REAR OUTPUT SHAFT 6247
REMOVAL 6247
INSTALLATION 6248
22-TIRES/WHEELS 6250
TIRES/WHEELS 6251
DIAGNOSIS AND TESTING 6251
TIRE AND WHEEL RUNOUT 6251
METHOD 1 (RELOCATE WHEEL ON HUB) 6252
METHOD 2 (RELOCATE TIRE ON WHEEL) 6252
STANDARD PROCEDURE 6253
MATCH MOUNTING 6253
TIRE AND WHEEL BALANCE 6254
ROTATION 6255
SPECIFICATIONS 6256
TIRES 6256
DESCRIPTION 6256
TIRES 6256
TIRE IDENTIFICATION 6256
TIRE CHAINS 6256
RADIAL-PLY TIRES 6257
TIRE INFLATION PRESSURES 6257
TIRE PRESSURE FOR HIGH SPEED 6258
SPARE / TEMPORARY TIRE 6258
FULL SIZE, SPARE WHEEL WITH MATCHING TIRE 6258
REPLACEMENT TIRES 6258
DIAGNOSIS AND TESTING 6258
PRESSURE GAUGES 6258
TREAD WEAR INDICATORS 6258
TIRE WEAR PATTERNS 6259
TIRE NOISE OR VIBRATION 6259
TIRE/VEHICLE LEAD 6259
STANDARD PROCEDURE 6261
TIRE REPAIR AREA 6261
CLEANING 6261
TIRES 6261
SPECIFICATIONS 6261
TIRE REVOLUTIONS PER MILE 6261
SPARE TIRE WINCH 6261
REMOVAL 6261
INSTALLATION 6261
WHEELS 6262
DESCRIPTION 6262
WHEEL DESIGN 6262
DIAGNOSIS AND TESTING 6262
WHEEL INSPECTION 6262
STANDARD PROCEDURE 6262
WHEEL INSTALLATION 6262
WHEEL REPLACEMENT 6263
STUDS 6264
REMOVAL 6264
FRONT WHEEL STUD 6264
REAR WHEEL STUD 6264
INSTALLATION 6265
FRONT WHEEL STUD 6265
REAR WHEEL STUD 6266
TIRE PRESSURE MONITORING SYSTEM 6266
DESCRIPTION 6266
BASE TIRE PRESSURE MONITORING 6266
PREMIUM TIRE PRESSURE MONITORING 6266
WIRELESS CONTROL MODULE (WCM) 6266
OPERATION 6267
BASE TIRE PRESSURE MONITORING 6267
PREMIUM TIRE PRESSURE MONITORING 6267
DIAGNOSIS AND TESTING – TIRE PRESSURE MONITORING SYSTEM 6268
SPECIFICATIONS 6268
TORQUE CHART 6268
SENSOR 6268
DESCRIPTION 6268
OPERATION 6270
CAUTION 6270
DIAGNOSIS AND TESTING 6271
TIRE PRESSURE SENSOR 6271
REMOVAL 6271
INSTALLATION 6273
TRANSPONDER 6275
DESCRIPTION – PREMIUM SYSTEM 6275
OPERATION – PREMIUM SYSTEM 6275
REMOVAL 6276
FRONT TRANSPONDER 6276
REAR TRANSPONDER 6277
INSTALLATION 6277
FRONT TRANSPONDER 6277
REAR TRANSPONDER 6278
TIRE PRESSURE MONITORING SYSTEM – ELECTRICAL DIAGNOSIS 6278
DIAGNOSIS AND TESTING 6278
C0077-LOW TIRE PRESSURE 6279
C1501–TIRE PRESSURE SENSOR 1 INTERNAL 6281
C1502–TIRE PRESSURE SENSOR 2 INTERNAL 6284
C1503–TIRE PRESSURE SENSOR 3 INTERNAL 6287
C1504–TIRE PRESSURE SENSOR 4 INTERNAL 6290
C1505–TIRE PRESSURE SENSOR 5 INTERNAL 6293
C1506–LEFT FRONT TIRE PRESSURE TRIGGER MODULE PERFORMANCE 6296
C1507–RIGHT FRONT TIRE PRESSURE TRIGGER MODULE PERFORMANCE 6301
C1509–RIGHT REAR TIRE PRESSURE TRIGGER MODULE PERFORMANCE 6306
C150A–LEFT FRONT TIRE PRESSURE TRIGGER MODULE VOLTAGE HIGH 6311
C150B–RIGHT FRONT TIRE PRESSURE TRIGGER MODULE VOLTAGE HIGH 6314
C150C–RIGHT REAR TIRE PRESSURE TRIGGER MODULE VOLTAGE HIGH 6317
TIRE SENSOR 1 LOW PRESSURE ALERT 6320
TIRE SENSOR 1 TRANSMIT FAILURE 6322
TIRE SENSOR 2 LOW PRESSURE ALERT 6324
TIRE SENSOR 2 TRANSMIT FAILURE 6326
TIRE SENSOR 3 LOW PRESSURE ALERT 6328
TIRE SENSOR 3 TRANSMIT FAILURE 6330
TIRE SENSOR 4 LOW PRESSURE ALERT 6332
TIRE SENSOR 4 TRANSMIT FAILURE 6334
PRNDL MESSAGE MISSING 6336
VEHICLE SPEED MESSAGE MISSING 6338
23-BODY 6340
BODY 6340
WARNING 6340
SAFETY PRECAUTIONS AND WARNINGS 6340
DIAGNOSIS AND TESTING 6340
WATER LEAKS 6340
VISUAL INSPECTION BEFORE WATER LEAK TESTS 6341
WATER LEAK TESTS 6341
WATER LEAK DETECTION 6341
WIND NOISE 6342
VISUAL INSPECTION BEFORE TESTS 6342
STANDARD PROCEDURE 6342
BODY LUBRICATION 6342
HEAT STAKING 6342
PLASTIC BODY PANEL REPAIR 6343
Rigid Plastics: 6343
Semi-Rigid Plastics: 6343
Flexible Plastics: 6343
Repair Procedure: 6343
Adhesion Promoter/Surface Modifier: 6343
SAFETY PRECAUTION AND WARNINGS 6343
RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES 6344
PANEL SECTIONING 6346
PANEL REINFORCEMENT 6346
VISUAL INSPECTION 6347
PANEL SURFACE PREPARATION 6347
PATCHING PANELS 6348
PANEL PATCH FABRICATIONS 6348
PANEL PATCH INSTALLATION 6349
PATCHED PANEL SURFACING 6351
BUZZ, SQUEAK & RATTLE 6351
SPECIAL TOOLS 6353
BODY 6353
DOOR – FRONT 6354
CHANNEL-GLASS 6354
REMOVAL 6354
INSTALLATION 6355
CYLINDER-LOCK 6355
REMOVAL 6355
INSTALLATION 6355
DOOR 6356
REMOVAL 6356
INSTALLATION 6357
ADJUSTMENTS 6357
ADJUSTMENT 6357
GLASS 6361
REMOVAL 6361
INSTALLATION 6361
HANDLE-EXTERIOR 6362
REMOVAL 6362
INSTALLATION 6363
HINGE 6364
REMOVAL 6364
INSTALLATION 6365
LATCH 6366
REMOVAL 6366
INSTALLATION 6367
ADJUSTMENTS 6368
ADJUSTMENT 6368
PANEL-TRIM 6368
REMOVAL 6368
INSTALLATION 6369
REGULATOR-WINDOW 6370
REMOVAL 6370
INSTALLATION 6371
STRIKER 6371
REMOVAL 6371
INSTALLATION 6372
ADJUSTMENTS 6372
WATERSHIELD 6373
REMOVAL 6373
INSTALLATION 6373
DOORS – REAR 6374
CHANNEL-GLASS 6374
REMOVAL 6374
INSTALLATION 6375
DOOR 6375
REMOVAL 6375
INSTALLATION 6376
ADJUSTMENTS 6376
ADJUSTMENT 6376
GLASS 6380
REMOVAL 6380
INSTALLATION 6380
HANDLE-EXTERIOR 6381
REMOVAL 6381
INSTALLATION 6382
HINGE 6383
REMOVAL 6383
INSTALLATION 6384
LATCH 6385
REMOVAL 6385
INSTALLATION0 – 26 WK 6386
ADJUSTMENTS 6387
ADJUSTMENT 6387
PANEL-TRIM 6387
REMOVAL 6387
INSTALLATION 6388
REGULATOR-WINDOW 6389
REMOVAL 6389
INSTALLATION 6389
STRIKER 6390
REMOVAL 6390
INSTALLATION 6390
ADJUSTMENTS 6391
ADJUSTMENT 6391
WATERSHIELD 6391
REMOVAL 6391
INSTALLATION 6392
EXTERIOR 6393
BODY SIDE MOLDINGS 6393
REMOVAL 6393
INSTALLATION 6393
CROSSMEMBER-RADIATOR 6394
REMOVAL 6394
INSTALLATION 6394
FENDER 6395
REMOVAL 6395
INSTALLATION 6398
GRILLE 6400
REMOVAL 6400
INSTALLATION 6401
LINER-FENDER & QUARTER PANEL 6401
REMOVAL 6401
INSTALLATION 6402
MIRROR-OUTSIDE REARVIEW 6402
REMOVAL 6402
INSTALLATION 6403
PANEL-COWL TOP 6403
REMOVAL 6403
INSTALLATION 6404
RACK-LUGGAGE 6405
REMOVAL 6405
INSTALLATION 6405
HOOD 6406
HINGE 6406
REMOVAL 6406
INSTALLATION 6407
REMOVAL 6408
INSTALLATION 6408
LATCH 6409
REMOVAL 6409
INSTALLATION 6410
RELEASE-HOOD LATCH 6411
REMOVAL 6411
INSTALLATION 6411
CYLINDER-HOOD SUPPORT 6412
REMOVAL 6412
INSTALLATION 6413
INSTRUMENT PANEL 6414
WARNING 6414
RESTRAINT SYSTEM 6414
BEZEL-CENTER 6415
REMOVAL 6415
INSTALLATION 6415
BEZEL-CLUSTER 6415
REMOVAL 6415
INSTALLATION 6416
GLOVE BOX ASSEMBLY 6416
REMOVAL 6416
INSTALLATION 6417
COVER-STEERING COLUMN OPENING 6417
REMOVAL 6417
INSTALLATION 6418
ASSEMBLY-INSTRUMENT PANEL 6419
REMOVAL 6419
INSTALLATION 6431
INTERIOR 6446
CAUTION 6446
A-PILLAR TRIM/GRAB HANDLE 6447
REMOVAL 6447
INSTALLATION 6447
ASSIST HANDLE 6447
REMOVAL 6447
INSTALLATION 6447
B-PILLAR LOWER TRIM 6448
REMOVAL 6448
INSTALLATION 6449
B-PILLAR UPPER TRIM 6451
REMOVAL 6451
INSTALLATION 6452
C-PILLAR UPPER TRIM 6452
REMOVAL 6452
INSTALLATION 6452
CARPETS AND FLOOR MATS 6453
REMOVAL 6453
INSTALLATION 6453
COWL TRIM 6454
REMOVAL 6454
INSTALLATION 6454
D-PILLAR TRIM 6455
REMOVAL 6455
INSTALLATION 6456
DOOR SILL SCUFF PLATE 6457
REMOVAL 6457
INSTALLATION 6457
FLOOR CONSOLE 6458
REMOVAL 6458
INSTALLATION 6459
HEADLINER 6461
REMOVAL 6461
INSTALLATION 6461
LIFTGATE OPENING UPPER TRIM 6462
REMOVAL 6462
INSTALLATION 6462
LIFTGATE SCUFF PLATE 6463
REMOVAL 6463
INSTALLATION 6463
LOAD FLOOR 6463
REMOVAL 6463
INSTALLATION 6463
QUARTER TRIM PANEL 6464
REMOVAL 6464
INSTALLATION 6464
REAR VIEW MIRROR 6465
REMOVAL 6465
Without Smartbeam 6465
With Smartbeam 6466
INSTALLATION 6466
INSTALLATION – REAR VIEW MIRROR 6466
Without Smartbeam 6466
With Smartbeam 6467
INSTALLATION – REAR VIEW MIRROR SUPPORT BRACKET 6467
SUN VISOR 6468
REMOVAL 6468
INSTALLATION 6468
SUN VISOR SUPPORT 6468
REMOVAL 6468
INSTALLATION 6468
LIFTGATE 6469
GLASS 6469
REMOVAL 6469
INSTALLATION 6471
ADJUSTMENTS 6472
ADJUSTMENT 6472
HANDLE 6472
REMOVAL 6472
INSTALLATION 6473
HINGE 6474
REMOVAL 6474
INSTALLATION 6475
LATCH 6476
REMOVAL 6476
INSTALLATION 6477
LATCH-LIFTGATE GLASS 6478
REMOVAL 6478
INSTALLATION 6478
PANEL-TRIM 6479
REMOVAL 6479
INSTALLATION 6480
STRIKER-LATCH 6481
REMOVAL 6481
INSTALLATION 6481
SUPPORT-STRUT 6482
REMOVAL 6482
INSTALLATION 6482
PAINT 6483
SPECIFICATIONS – PAINT CODES 6483
PAINT CODE 6484
DESCRIPTION 6484
BASECOAT/CLEARCOAT FINISH 6484
DESCRIPTION 6484
PAINT TOUCH-UP 6484
DESCRIPTION 6484
STANDARD PROCEDURE 6484
PAINT TOUCH-UP 6484
FINESSE SANDING/BUFFING & POLISHING 6485
DESCRIPTION 6485
SEATS 6486
WARNING 6486
RESTRAINT SYSTEM 6486
ADJUSTERS-FRONT 6487
REMOVAL 6487
Power 6487
Manual 6488
INSTALLATION 6490
Power 6490
Manual 6491
CUSHION/COVER-SEAT BACK – FRONT 6492
REMOVAL 6492
INSTALLATION 6493
CUSHION/COVER-CUSHION – FRONT 6494
REMOVAL 6494
INSTALLATION 6495
CUSHION-REAR SEAT 6496
REMOVAL 6496
INSTALLATION 6496
RISER-FRONT 6497
REMOVAL 6497
Manual Length Adjuster 6497
Power Length Adjuster 6497
INSTALLATION 6499
Manual Length Adjuster 6499
Power Length Adjuster 6499
RISER-REAR 6500
REMOVAL 6500
INSTALLATION 6500
SEAT BACK-REAR 6501
REMOVAL 6501
INSTALLATION 6502
SEAT-FRONT 6503
REMOVAL 6503
INSTALLATION 6503
SUPPORT-LUMBAR 6504
REMOVAL 6504
INSTALLATION 6506
STATIONARY GLASS 6508
WARNING 6508
WINDSHIELD SAFETY PRECAUTIONS 6508
QUARTER GLASS 6509
REMOVAL 6509
INSTALLATION 6509
WINDSHIELD 6510
DESCRIPTION 6510
REMOVAL 6510
INSTALLATION 6510
SUNROOF – SERVICE INFORMATION 6514
DESCRIPTION 6515
Parts List 6516
OPERATION 6516
DIAGNOSIS AND TESTING 6517
POWER TOP – SUNROOF 6517
SUNROOF 6517
WATER DRAINAGE AND WIND NOISE DIAGNOSIS 6519
ASSEMBLY-MODULE 6519
REMOVAL 6519
INSTALLATION 6522
CHANNEL-DRAIN 6524
REMOVAL 6524
INSTALLATION 6525
COVER-GUIDE MECHANISM 6526
REMOVAL 6526
INSTALLATION 6527
DEFLECTOR-WIND 6527
REMOVAL 6527
INSTALLATION 6528
GLASS 6529
REMOVAL 6529
INSTALLATION 6530
ADJUSTMENTS 6531
ADJUSTMENT 6531
GUIDE-SUNROOF GLASS 6532
REMOVAL 6532
INSTALLATION 6533
HOSE-DRAIN 6535
REMOVAL 6535
FRONT HOSES 6535
REAR HOUSING HOSE 6535
INSTALLATION 6536
FRONT HOSES 6536
REAR HOUSING HOSE 6536
MOTOR 6536
DESCRIPTION 6536
SUNSHADE 6537
REMOVAL 6537
INSTALLATION 6538
SWITCH-SUNROOF 6538
DESCRIPTION 6538
TRIM LACE 6539
REMOVAL 6539
INSTALLATION 6539
24-HEATING & AIR CONDITIONING 6650
HVAC – ELECTRICAL DIAGNOSTICS 6650
DIAGNOSIS AND TESTING 6652
11–MODE POT OPEN (MTC) 6653
12–MODE POT SHORTED (MTC) 6654
13–TEMP POT OPEN (MTC) 6655
14–TEMP POT SHORTED (MTC) 6656
18–BLEND DOOR RANGE TOO SMALL (MTC) 6657
21–BLEND DOOR RANGE TOO LARGE (MTC) 6660
22–FRONT MODE DOOR RANGE TOO SMALL (MTC) 6663
23–FRONT MODE DOOR RANGE TOO LARGE (MTC) 6666
24–REAR MODE DOOR RANGE TOO SMALL (MTC) 6669
25–REAR MODE DOOR RANGE TOO LARGE (MTC) 6672
31–EVAPORATOR SENSOR OPEN (MTC) 6675
32–EVAPORATOR SENSOR SHORTED (MTC) 6679
33–A/C MODE SWITCH STUCK (MTC) 6682
34–EBL MODE SWITCH STUCK (MTC) 6687
35–FAILED COOL DOWN (MTC) 6689
36–EEPROM CHECKSUM ERROR (MTC) 6690
37–ROM CHECKSUM ERROR (MTC) 6691
41–FRONT MODE OVERCURRENT (MTC) 6692
42–REAR MODE OVERCURRENT (MTC) 6703
43–BLEND OVERCURRENT (MTC) 6714
44–RECIRC OVERCURRENT (MTC) 6725
45–BLEND DOOR BOUND (MTC) 6736
46–FRONT MODE DOOR BOUND (MTC) 6742
47–RECIRC DOOR BOUND (MTC) 6748
48–REAR MODE DOOR BOUND (MTC) 6754
51–RECIRC DOOR RANGE TOO SMALL (MTC) 6760
52–RECIRC DOOR RANGE TOO LARGE (MTC) 6763
53–FRONT MODE DOOR LINKAGE BROKEN (MTC) 6766
54–REAR MODE DOOR LINKAGE BROKEN (MTC) 6769
55–BLEND DOOR LINKAGE BROKEN (MTC) 6772
56–RECIRC DOOR LINKAGE BROKEN (MTC) 6775
61–COMMON DOOR DRIVER CIRCUIT SHORTED TO GROUND (MTC) 6778
62–COMMON DOOR DRIVER CIRCUIT SHORTED TO IGNITION (MTC) 6788
63–FRONT MODE DOOR DRIVER CIRCUIT SHORTED TO GROUND (MTC) 6791
64–FRONT MODE DOOR DRIVER CIRCUIT SHORTED TO IGNITION (MTC) 6795
65–REAR MODE DOOR DRIVER CIRCUIT SHORTED TO GROUND (MTC) 6798
66–REAR MODE DOOR DRIVER CIRCUIT SHORTED TO IGNITION (MTC) 6802
67–BLEND DOOR DRIVER CIRCUIT SHORTED TO GROUND (MTC) 6805
68–BLEND DOOR DRIVER CIRCUIT SHORTED TO IGNITION (MTC) 6809
69–RECIRC DOOR DRIVER CIRCUIT SHORTED TO GROUND (MTC) 6812
71–RECIRC DOOR DRIVER CIRCUIT SHORTED TO IGNITION (MTC) 6816
72–SHORT TOO COMPLEX (MTC) 6819
73–AC REQUEST OUTPUT SIGNAL TOO HIGH (MTC) 6830
74–AC REQUEST OUTPUT SIGNAL TOO LOW (MTC) 6833
75–AC REQUEST OUTPUT SIGNAL HIGH WHEN DRIVEN LOW (MTC) 6836
76–AC REQUEST OUTPUT SIGNAL LOW WHEN DRIVEN HIGH (MTC) 6836
77–EBL OUTPUT SHORTED HIGH 6837
81–BLOWER NOT ON HIGH AT START OF COOLDOWN TEST (MTC) 6840
82–SENSOR TOO COLD TO START COOLDOWN TEST (MTC) 6844
83–SENSOR FAILED OPEN DURING COOLDOWN TEST (MTC) 6848
84–SENSOR FAILED SHORTED DURING COOLDOWN TEST (MTC) 6848
85–BLOWER NOT ON HIGH DURING COOLDOWN TEST (MTC) 6849
B10AA–RIGHT BLEND DOOR CONTROL CIRCUIT LOW (ATC) 6853
B10AB–RIGHT BLEND DOOR CONTROL CIRCUIT HIGH (ATC) 6858
B10AC–RIGHT BLEND DOOR CONTROL CIRCUIT OPEN (ATC) 6861
B10AD–RIGHT BLEND DOOR TRAVEL RANGE TOO SMALL (ATC) 6864
B10AE–RIGHT BLEND DOOR TRAVEL RANGE TOO LARGE (ATC) 6866
B10AF–RIGHT BLEND DOOR ACTUATOR PERFORMANCE (ATC) 6868
B10A0–PANEL MODE DOOR 2 TRAVEL RANGE TOO LARGE (ATC) 6870
B10A1–PANEL MODE DOOR 2 ACTUATOR PERFORMANCE (ATC) 6872
B10A2–LEFT BLEND DOOR CONTROL CIRCUIT/PERFORMANCE (ATC) 6874
B10A3–LEFT BLEND DOOR CONTROL CIRCUIT LOW (ATC) 6875
B10A4–LEFT BLEND DOOR CONTROL CIRCUIT HIGH (ATC) 6880
B10A5–LEFT BLEND DOOR CONTROL CIRCUIT OPEN (ATC) 6883
B10A6–LEFT BLEND DOOR TRAVEL RANGE TOO SMALL (ATC) 6886
B10A7–LEFT BLEND DOOR TRAVEL RANGE TOO LARGE (ATC) 6888
B10A8–LEFT BLEND DOOR ACTUATOR PERFORMANCE (ATC) 6890
B10A9–RIGHT BLEND DOOR CONTROL CIRCUIT/PERFORMANCE (ATC) 6892
B10B0–INFRARED SENSOR THERMISTOR CIRCUIT LOW (ATC) 6893
B10B1–INFRARED SENSOR THERMISTOR CIRCUIT HIGH (ATC) 6894
B10B2–A/C COOL DOWN TEST PERFORMANCE (ATC) 6895
B100A–RECIRCULATION SWITCH REQUEST INPUT CIRCUIT LOW (ATC) 6896
B105A–RECIRCULATION DOOR CONTROL CIRCUIT HIGH (ATC) 6898
B105B–RECIRCULATION DOOR CONTROL CIRCUIT OPEN (ATC) 6901
B105C–RECIRCULATION DOOR TRAVEL RANGE TOO SMALL (ATC) 6904
B105D–RECIRCULATION DOOR TRAVEL RANGE TOO LARGE (ATC) 6906
B106B–REAR DEFROST CONTROL CIRCUIT LOW (ATC) 6908
B106C–REAR DEFROST CONTROL CIRCUIT HIGH (ATC) 6911
B109B–PANEL MODE DOOR 2 CONTROL CIRCUIT/PERFORMANCE (ATC) 6914
B109C–PANEL MODE DOOR 2 CONTROL CIRCUIT LOW (ATC) 6915
B109D–PANEL MODE DOOR 2 CONTROL CIRCUIT HIGH (ATC) 6920
B109E–PANEL MODE DOOR 2 CONTROL CIRCUIT OPEN (ATC) 6923
B109F–PANEL MODE DOOR 2 TRAVEL RANGE TOO SMALL (ATC)0 – 28 WK 6926
B222A–VEHICLE LINE MISMATCH (ATC) 6928
B1001–A/C SWITCH REQUEST INPUT CIRCUIT LOW (ATC) 6929
B1016–REAR DEFROST SWITCH REQUEST INPUT CIRCUIT LOW (ATC) 6931
B1031–EVAPORATOR FIN TEMPERATURE SENSOR CIRCUIT LOW (ATC) 6933
B1032–EVAPORATOR FIN TEMPERATURE SENSOR CIRCUIT HIGH (ATC) 6936
B1034–INFRARED TEMPERATURE SENSOR INPUT CIRCUIT LOW (ATC) 6940
B1035–INFRARED TEMPERATURE SENSOR INPUT CIRCUIT HIGH (ATC) 6941
B1036–INFRARED SENSOR PERIOD TOO LONG OR TOO SHORT (ATC) 6942
B1040–PANEL MODE DOOR 1 CONTROL CIRCUIT/PERFORMANCE (ATC) 6943
B1041–PANEL MODE DOOR 1 CONTROL CIRCUIT LOW (ATC) 6944
B1042–PANEL MODE DOOR 1 CONTROL CIRCUIT HIGH (ATC) 6949
B1043–PANEL MODE DOOR 1 CONTROL CIRCUIT OPEN (ATC) 6952
B1044–PANEL MODE DOOR 1 TRAVEL RANGE TOO SMALL (ATC) 6955
B1045–PANEL MODE DOOR 1 TRAVEL RANGE TOO LARGE (ATC) 6957
B1058–RECIRCULATION DOOR CONTROL CIRCUIT/PERFORMANCE (ATC) 6959
B1059–RECIRCULATION DOOR CONTROL CIRCUIT LOW (ATC) 6960
B1082–HVAC MUX CIRCUIT LOW 6965
B1083–HVAC MUX CIRCUIT HIGH 6968
B1601–LEFT SOLAR SENSOR CIRCUIT LOW (ATC) 6972
B1602–LEFT SOLAR SENSOR CIRCUIT HIGH (ATC) 6975
B1604–RIGHT SOLAR SENSOR CIRCUIT LOW (ATC) 6979
B1605–RIGHT SOLAR SENSOR CIRCUIT HIGH (ATC) 6982
B2214–(HVAC) CLIMATE CONTROL INTERNAL (ATC) 6986
U0019–CAN B BUS (ATC) 6987
U0141–LOST COMMUNICATION WITH FRONT CONTROL MODULE (ATC) 6990
U0151–LOST COMMUNICATION WITH OCCUPANT RESTRAINT CONTROLLER (ORC) (ATC) 6990
U0154–LOST COMMUNICATION WITH OCCUPANT CLASSIFICATION MODULE (ATC) 6990
U0155–LOST COMMUNICATION WITH CLUSTER/CCN (ATC) 6990
U0156–LOST COMMUNICATION WITH EOM (ATC) 6991
U0159–LOST COMMUNICATION WITH PARKING ASSIST CONTROL MODULE (ATC) 6991
U0167–LOST COMMUNICATION WITH INTRUSION TRANSCEIVER CONTROL MODULE (ATC) 6991
U0168–LOST COMMUNICATION WITH VEHICLE SECURITY CONTROL MODULE (SKREEM/WCM) (ATC) 6991
U0169–LOST COMMUNICATION WITH SUNROOF CONTROL MODULE (ATC) 6992
U0184–LOST COMMUNICATION WITH RADIO (ATC) 6992
U0186–LOST COMMUNICATION WITH AUDIO AMPLIFIER (ATC) 6992
U0195–LOST COMMUNICATION WITH SDARS (ATC) 6992
U0196–LOST COMMUNICATION WITH VEHICLE ENTERTAINMENT CONTROL MODULE (ATC) 6993
U0197–LOST COMMUNICATION WITH HANDS FREE PHONE MODULE (ATC) 6993
U0199–LOST COMMUNICATION WITH DRIVER DOOR MODULE (ATC) 6993
U0200–LOST COMMUNICATION WITH PASSENGER DOOR MODULE (ATC) 6993
U0208–LOST COMMUNICATION WITH HEATED SEAT CONTROL MODULE (ATC) 6994
U0209–LOST COMMUNICATION WITH MEMORY SEAT CONTROL MODULE (ATC) 6994
U0212–LOST COMMUNICATION WITH SCCM – CAN-B (ATC) 6994
U0231–LOST COMMUNICATION WITH RAIN SENSING MODULE (ATC) 6994
U0241–LOST COMMUNICATION WITH AUTO HIGHBEAM HEADLAMP CONTROL MODULE (ATC) 6995
*HVAC SYSTEM TEST (ATC) 6996
*HVAC SYSTEM TEST (MTC) 7000
*A/C HEATER CONTROL WILL NOT ENTER DIAGNOSTIC MODE (MTC) 7004
SCHEMATICS AND DIAGRAMS 7010
HVAC – SERVICE INFORMATION 7012
DESCRIPTION 7012
OPERATION 7013
DIAGNOSIS AND TESTING 7014
HEATING AND A/C SYSTEMS 7014
ON-BOARD DIAGNOSTICS 7014
SYSTEM TESTS 7017
A/C PERFORMANCE 7020
A/C PERFORMANCE TEST 7021
HEATER PERFORMANCE 7023
MAXIMUM HEATER OUTPUT 7023
SPECIFICATIONS 7025
A/C SYSTEM 7025
SPECIAL TOOLS 7026
HEATING-A/C SYSTEM 7026
CONTROLS 7027
ACTUATOR-BLEND DOOR 7028
DESCRIPTION 7028
OPERATION 7028
REMOVAL 7028
INSTALLATION 7029
ACTUATOR-MODE DOOR 7032
DESCRIPTION 7032
OPERATION 7032
REMOVAL 7032
INSTALLATION 7034
ACTUATOR-RECIRCULATION DOOR 7036
DESCRIPTION 7036
OPERATION 7036
REMOVAL 7036
INSTALLATION 7037
CLUTCH-A/C COMPRESSOR 7038
DESCRIPTION 7038
OPERATION 7038
DIAGNOSIS AND TESTING 7039
A/C COMPRESSOR CLUTCH COIL 7039
STANDARD PROCEDURE 7040
A/C CLUTCH PLATE INSPECTION 7040
A/C CLUTCH BREAK-IN 7040
REMOVAL 7040
INSTALLATION 7043
CONTROL-A/C-HEATER 7045
DESCRIPTION 7045
MANUAL SINGLE ZONE 7045
AUTOMATIC DUAL ZONE 7046
REMOVAL 7047
INSTALLATION 7047
MODULE-POWER-BLOWER MOTOR 7048
DESCRIPTION 7048
OPERATION 7048
REMOVAL 7048
INSTALLATION 7049
RELAY-A/C CLUTCH 7050
DESCRIPTION 7050
OPERATION 7050
REMOVAL 7051
INSTALLATION 7051
RELAY-BLOWER MOTOR 7052
DESCRIPTION 7052
OPERATION 7052
REMOVAL 7053
INSTALLATION 7053
RESISTOR-BLOWER MOTOR 7054
DESCRIPTION 7054
OPERATION 7054
DIAGNOSIS AND TESTING 7054
BLOWER MOTOR RESISTOR 7054
REMOVAL 7055
INSTALLATION 7056
SENSOR-AMBIENT AIR TEMPERATURE 7056
DESCRIPTION 7056
OPERATION 7056
REMOVAL 7057
INSTALLATION 7057
SENSOR-EVAPORATOR TEMPERATURE 7058
DESCRIPTION 7058
OPERATION 7058
REMOVAL 7058
INSTALLATION 7059
SENSOR-INFRARED 7060
DESCRIPTION 7060
OPERATION 7060
SENSOR-SUN 7061
DESCRIPTION 7061
OPERATION 7061
DIAGNOSIS AND TESTING 7061
SUN SENSOR 7061
REMOVAL 7062
INSTALLATION 7063
TRANSDUCER-A/C PRESSURE 7064
DESCRIPTION 7064
OPERATION 7064
REMOVAL 7065
INSTALLATION 7065
DISTRIBUTION 7066
DUCT-DEFROSTER 7066
DESCRIPTION 7066
DUCT-FLOOR CONSOLE 7067
REMOVAL 7067
INSTALLATION 7067
DUCTS-FLOOR DISTRIBUTION 7067
REMOVAL 7067
INSTALLATION 7069
DUCT-INSTRUMENT PANEL 7070
REMOVAL 7070
INSTALLATION 7072
MOTOR-BLOWER 7073
DESCRIPTION 7073
OPERATION 7073
DIAGNOSIS AND TESTING 7073
BLOWER MOTOR 7073
REMOVAL 7074
INSTALLATION 7075
OUTLETS-AIR 7076
DESCRIPTION 7076
REMOVAL 7076
INSTALLATION 7077
HVAC HOUSING 7078
DESCRIPTION 7078
REMOVAL 7078
AIR DISTRIBUTION HOUSING 7078
AIR INLET HOUSING 7081
HVAC HOUSING ASSEMBLY 7082
DISASSEMBLY 7084
AIR DISTRIBUTION HOUSING 7084
AIR INLET HOUSING 7088
HVAC HOUSING 7089
ASSEMBLY 7091
AIR DISTRIBUTION HOUSING 7091
AIR INLET HOUSING 7096
HVAC HOUSING 7097
INSTALLATION 7099
AIR DISTRIBUTION HOUSING 7099
AIR INLET HOUSING 7101
HVAC HOUSING ASSEMBLY 7102
PLUMBING 7105
DESCRIPTION 7106
OPERATION 7106
WARNING 7106
WARNINGS 7106
CAUTION 7107
CAUTIONS 7107
DIAGNOSIS AND TESTING 7108
REFRIGERANT SYSTEM LEAKS 7108
SYSTEM EMPTY 7108
SYSTEM LOW 7108
STANDARD PROCEDURE 7109
REFRIGERANT SYSTEM SERVICE EQUIPMENT 7109
MANIFOLD GAUGE SET CONNECTIONS 7110
REFRIGERANT SYSTEM RECOVERY 7110
REFRIGERANT SYSTEM EVACUATE 7110
REFRIGERANT SYSTEM CHARGE 7111
COMPRESSOR-A/C 7112
DESCRIPTION 7112
A/C COMPRESSOR 7112
HIGH PRESSURE RELIEF VALVE 7112
OPERATION 7112
A/C COMPRESSOR 7112
HIGH PRESSURE RELIEF VALVE 7112
DIAGNOSIS AND TESTING 7113
A/C COMPRESSOR 7113
REMOVAL 7113
3 7L/4 7L ENGINES 7113
5 7L ENGINE 7114
INSTALLATION 7115
3 7L/4 7L ENGINES 7115
5 7L ENGINE 7116
CONDENSER-A/C 7118
DESCRIPTION 7118
OPERATION 7118
REMOVAL 7118
INSTALLATION 7120
CORE-HEATER 7122
DESCRIPTION 7122
OPERATION 7122
REMOVAL 7122
INSTALLATION 7124
CORE-VALVE-SERVICE PORT 7125
DESCRIPTION 7125
REMOVAL 7125
INSTALLATION 7126
EVAPORATOR-A/C 7126
DESCRIPTION 7126
OPERATION 7127
REMOVAL 7127
INSTALLATION 7127
LINE-A/C DISCHARGE 7128
DESCRIPTION 7128
REMOVAL 7128
3 7L/4 7L ENGINES 7128
5 7L ENGINE 7129
INSTALLATION 7130
3 7L/4 7L ENGINES 7130
5 7L ENGINE 7130
LINE-A/C LIQUID 7131
DESCRIPTION 7131
REMOVAL 7132
INSTALLATION 7133
LINE-A/C SUCTION 7134
DESCRIPTION 7134
REMOVAL 7135
3 7L/4 7L ENGINES 7135
5 7L ENGINE 7136
INSTALLATION 7137
3 7L/4 7L ENGINES 7137
5 7L ENGINE 7137
OIL-A/C REFRIGERANT 7138
DESCRIPTION 7138
OPERATION 7138
STANDARD PROCEDURE 7138
REFRIGERANT OIL LEVEL 7138
RECEIVER/DRIER-A/C 7139
DESCRIPTION 7139
OPERATION 7140
REMOVAL 7140
INSTALLATION 7140
REFRIGERANT-A/C 7141
DESCRIPTION 7141
OPERATION 7141
VALVE-A/C EXPANSION 7142
DESCRIPTION 7142
OPERATION 7142
DIAGNOSIS AND TESTING 7142
A/C EXPANSION VALVE 7142
REMOVAL 7143
INSTALLATION 7144
25-EMISSIONS CONTROL 7146
EMISSIONS 3 7L/4 7L/5 7L 7146
DESCRIPTION 7146
STATE DISPLAY TEST MODE 7146
CIRCUIT ACTUATION TEST MODE 7146
DESCRIPTION – DIAGNOSTIC TROUBLE CODES 7146
TASK MANAGER 7147
TRIP DEFINITION 7147
COMPONENT MONITORS 7147
OPERATION 7147
TASK MANAGER 7147
Test Sequence 7148
MIL Illumination 7148
Diagnostic Trouble Codes (DTCs) 7148
DTC Self Erasure 7149
Trip Indicator 7149
Freeze Frame Data Storage 7150
Similar Conditions Window 7150
NON-MONITORED CIRCUITS 7151
EVAPORATIVE EMISSIONS 7153
DESCRIPTION 7153
HIGH AND LOW LIMITS 7153
DIAGNOSIS AND TESTING 7154
OBD II Monitor Information 7154
OBD II MONITOR RUN PROCESS 7154
Monitor Preliminary Checks: 7154
Natural Vacuum Leak Detection with Purge Monitor 7155
Catalyst / O2 Monitor 7155
EGR Monitor 7155
O2 Sensor Heater Monitor 7156
SPECIFICATIONS 7156
TORQUE – EVAP SYSTEM 7156
SOLENOID-EVAP/PURGE 7156
DESCRIPTION 7156
OPERATION 7156
REMOVAL 7157
INSTALLATION 7157
CAP-FUEL FILLER 7157
DESCRIPTION 7157
OPERATION 7158
REMOVAL 7158
REMOVAL/INSTALLATION 7158
ORVR 7158
DESCRIPTION 7158
OPERATION 7158
PUMP-NATURAL VAC LEAK DETECTION 7159
DESCRIPTION 7159
OPERATION 7159
REMOVAL 7160
INSTALLATION 7161
VALVE-PCV 7162
DESCRIPTION 7162
3 7L V-6 / 4 7L V-8 7162
5 7L V-8 7163
OPERATION 7164
DIAGNOSIS AND TESTING 7166
PCV VALVE – 3 7L V-6/ 4 7L V-8 7166
REMOVAL 7168
3 7L V-6 / 4 7L V-8 7168
5 7L V-8 7168
INSTALLATION 7169
3 7L V6 / 4 7L V-8 7169
5 7L V-8 7169
LINES-VACUUM 7169
DESCRIPTION 7169
CANISTER-VAPOR 7170
DESCRIPTION 7170
OPERATION 7170
REMOVAL 7170
INSTALLATION 7172
INDEX 7182
DTC INDEX 7186
COMMENTS 0
S.V 16/03/2025
