2004 Dodge Neon SX2.0 SRT-4 Complete Service Manual – PDF DOWNLOAD
FILE DETAILS:
2004 Dodge Neon SX2.0 SRT-4 Complete Service Manual – PDF DOWNLOAD
Language : English
Pages : 2683
Downloadable : Yes
File Type : PDF
Size: 63.9 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2004 Dodge Neon SX2.0 SRT-4 Complete Service Manual – PDF DOWNLOAD
INTRODUCTION:
The procedures contained in this manual include all the specifications, instructions and graphics needed to diagnose 2004 body system problems. The diagnostics in this manual are based on the failure condition or symptom being present at the time of diagnosis. Please follow the recommendations below when choosing your diagnostic path.
1. First make sure the DRBIIIt is communicating with the appropriate modules; i.e., if the DRBIIIt displays a ‘‘No Response’’ or “Bus +/- signal open” condition, you must diagnose that first.
2. Read DTC’s (diagnostic trouble codes) with the DRBIIIt.
3. If no DTC’s are present, identify the customer complaint.
4. Once the DTC or customer complaint is identified, locate the matching test in the Table of Contents and begin to diagnose the symptom.
All component location views are in Section 8.0. All connector pinouts are in Section 9.0. All schematics are in Section 10.0. An * placed before the symptom description indicates a customer complaint.
- When repairs are required, refer to the appropriate service manual for the proper removal and repair procedure. Diagnostic procedures change every year. New diagnostic systems may be added and carryover systems may be enhanced.
- READ THIS MANUAL BEFORE TRYING TO DIAGNOSE A VEHICLE DIAGNOSTIC TROUBLE CODE. It is recommended that you review the entire manual to become familiar with all the new and changed diagnostic procedures.
TABLE OF CONTENTS:
2004 Dodge Neon SX2.0 SRT-4 Complete Service Manual – PDF DOWNLOAD
1 0 INTRODUCTION 1
1 1 SYSTEM COVERAGE 1
1 2 SIX-STEP TROUBLESHOOTING PROCEDURE 1
2 0 IDENTIFICATION OF SYSTEM 1
3 0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION 1
3 1 AIRBAG SYSTEM 1
3 1 1 DRIVER AIRBAG (DAB) 2
3 1 2 CLOCKSPRING 3
3 1 3 PASSENGER AIRBAG (PAB) 3
3 1 4 SIDE IMPACT AIRBAG CONTROL MODULES (SIACM) 3
3 1 5 SEAT AIRBAGS 3
3 1 6 SPECIAL TOOLS 4
3 1 7 DIAGNOSTIC TROUBLE CODES 4
3 1 7 1 ACTIVE CODES 4
3 1 7 2 STORED CODES 5
3 2 AUDIO SYSTEM 5
3 3 COMPASS/TEMPERATURE MIRROR 5
3 4 EXTERIOR LIGHTING 8
3 5 ELECTRO/MECHANICAL INSTRUMENT CLUSTER (EMIC) 8
3 6 INTERIOR LIGHTING 9
3 7 REMOTE KEYLESS ENTRY MODULE 9
3 7 1 VEHICLE THEFT SECURITY SYSTEM 9
3 7 2 VEHICLE THEFT SECURITY SYSTEM (EXPORT ONLY) 10
3 7 3 POWER DOOR LOCKS 10
3 7 3 1 CENTRAL LOCKING (W/VTSS ONLY) 10
3 7 3 2 ROLLING (AUTOMATIC) DOOR LOCKS 10
3 7 3 3 DOOR LOCK INHIBIT 10
3 7 3 4 POWER DECKLID RELEASE 10
3 7 3 5 PANIC MODE (IF EQUIPPED) 10
3 8 VEHICLE COMMUNICATION 10
3 9 USING THE DRBIIIT 12
3 9 1 DRBIIIT ERROR MESSAGES AND BLANK SCREEN 12
3 9 2 DRBIIIT DOES NOT POWER UP 12
3 9 3 DISPLAY IS NOT VISIBLE 12
4 0 DISCLAIMERS, SAFETY, WARNINGS 13
4 1 DISCLAIMERS 13
4 2 SAFETY 13
4 2 1 TECHNICIAN SAFETY INFORMATION 13
4 2 2 VEHICLE PREPARATION FOR TESTING 13
4 2 3 SERVICING SUB-ASSEMBLIES 13
4 2 4 DRBIIIT SAFETY INFORMATION 13
4 3 WARNINGS 14
4 3 1 VEHICLE DAMAGE WARNINGS 14
4 3 2 ROAD TESTING A COMPLAINT VEHICLE 14
5 0 REQUIRED TOOLS AND EQUIPMENT 14
6 0 GLOSSARY OF ACRONYMS 14
i
TABLE OF CONTENTS – Continued
7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15
AIRBAG
ACCELEROMETER 1 16
ACCELEROMETER 2 16
INTERNAL 1 16
OUTPUT DRIVER 1 16
OUTPUT DRIVER 2 16
SAFING SENSOR 16
STORED ENERGY FIRING 1 16
STORED ENERGY LOGIC 16
AIRBAG WARNING INDICATOR OPEN 19
AIRBAG WARNING INDICATOR SHORT 19
CLUSTER MESSAGE MISMATCH 21
CONFIGURATION ERROR 23
DRIVER SQUIB 1 CIRCUIT OPEN 25
DRIVER SQUIB 1 CIRCUIT SHORT 28
DRIVER SQUIB 1 SHORT TO BATTERY 31
DRIVER SQUIB 1 SHORT TO GROUND 34
INTERROGATE LEFT SIACM 37
INTERROGATE RIGHT SIACM 39
LOSS OF IGNITION RUN – START 41
LOSS OF IGNITION RUN ONLY 44
MODULE NOT CONFIGURED FOR SAB 47
NO CLUSTER MESSAGE 49
NO LEFT SIACM MESSAGE 51
NO PCI TRANSMISSION 53
NO RIGHT SIACM MESSAGE 56
PASSENGER SQUIB 1 CIRCUIT OPEN 58
PASSENGER SQUIB 1 CIRCUIT SHORT 61
PASSENGER SQUIB 1 SHORT TO BATTERY 64
PASSENGER SQUIB 1 SHORT TO GROUND 67
SEAT SQUIB CIRCUIT OPEN 70
SEAT SQUIB CIRCUIT SHORT 73
SEAT SQUIB SHORT TO BATTERY 76
SEAT SQUIB SHORT TO GROUND 79
*AIRBAG INDICATOR ON WITHOUT ACM TROUBLE CODES 82
AUDIO
ALL OUTPUTS SHORT 83
CASSETTE PLAYER INOP 86
CD MECHANICAL FAILURE 86
NO PCI TRANSMISSION 86
*AM/FM SWITCH INOPERATIVE 86
*ANY STATION PRESET SWITCH INOPERATIVE 86
*BALANCE INOPERATIVE 86
*CD EJECT SWITCH INOPERATIVE 86
*EQUALIZER INOPERATIVE 86
*FADER INOPERATIVE 86
*FF/RW SWITCH INOPERATIVE 86
*HOUR/MINUTE SWITCHES INOPERATIVE 86
*PAUSE/PLAY SWITCH INOPERATIVE 86
*PWR SWITCH INOPERATIVE 86
ii
TABLE OF CONTENTS – Continued
*SCAN SWITCH INOPERATIVE 86
*SEEK SWITCH INOPERATIVE 86
*SET SWITCH INOPERATIVE 86
*TAPE EJECT SWITCH INOPERATIVE 86
*TIME SWITCH INOPERATIVE 86
*TUNE SWITCH INOPERATIVE 86
CD CHANGER MECHANICAL FAILURE 88
CD CHANGER READ FAILURE 89
CD CHANGER TEMPERATURE HIGH 90
CD PLAY FAILURE 91
CD READ FAILURE 92
CD TEMPERATURE HIGH 93
LOW VOLTAGE LEVEL 94
NO ANTENNA CONNECTION 95
POWER AMP SHUTDOWN 96
COMMUNICATION
*NO RESPONSE FROM ACM 99
*NO RESPONSE FROM COMPASS/TEMPERATURE MIRROR 101
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE 103
*NO RESPONSE FROM INSTRUMENT CLUSTER 105
*NO RESPONSE FROM LEFT SIACM 107
*NO RESPONSE FROM PCM (PCI BUS) – NGC 109
*NO RESPONSE FROM PCM (PCM SCI ONLY) – NGC 110
*NO RESPONSE FROM RADIO 113
*NO RESPONSE FROM RIGHT SIACM 115
*NO RESPONSE FROM RKE 117
*NO RESPONSE FROM SENTRY KEY IMMOBILIZER MODULE 119
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE – NGC 121
*PCI BUS COMMUNICATION FAILURE 124
COMPASS/MINI-TRIP COMPUTER
COMPASS/TEMPERATURE MIRROR INTERNAL FAILURE 127
*COMPASS/TEMPERATURE MIRROR DOES CALIBRATE 128
*COMPASS/TEMPERATURE MIRROR INOPERATIVE 130
*TEMPERATURE DISPLAY INOPERATIVE OR WRONG (2 0L ONLY) 132
EXTERIOR LIGHTING
*HIGH BEAM HEADLAMPS WILL NOT TRN ON 133
*HIGH BEAM HEADLAMPS WILL NOT TURN OFF 135
*LOW BEAM HEADLAMPS WILL NOT TURN OFF 136
*LOW BEAM HEADLAMPS WILL NOT TRN ON 137
INSTRUMENT CLUSTER
ABS INDICATOR CIRCUIT OPEN 139
AIRBAG INDICATOR CIRCUIT OPEN 139
ABS MESSAGE NOT RECEIVED 140
ACM MESSAGE NOT RECEIVED 140
EATX MESSAGE NOT RECEIVED 140
SBEC MESSAGE NOT RECEIVED 140
SKIM MESSAGE NOT RECEIVED 140
BATTERY LOSS 142
CLUSTER BUS TX SHUTDOWN 144
iii
TABLE OF CONTENTS – Continued
NO PCI BUS TRANSMISSION 144
EATX MISMATCH 145
FUEL LEVEL SENSOR OPEN 146
FUEL LEVEL SENSOR SHORT 148
PANEL DIMMER OPEN 150
*ALL GAUGES INOPERATIVE 152
*ANY OR ALL GAUGE POINTER(S) ON WRONG SIDE OF STOP 154
*ANY PCI BUS INDICATOR INOPERATIVE 155
*BRAKE WARNING INDICATOR ALWAYS ON 156
*BRAKE WARNING INDICATOR INOPERATIVE 158
*FRONT FOG LAMP INDICATOR INOPERATIVE 161
*FUEL GAUGE INACCURATE 162
*HIGH BEAM INDICATOR INOPERATIVE 164
*INSTRUMENT CLUSTER DIMMING INOPERATIVE 165
*LOW OIL PRESSURE INDICATOR ALWAYS ON 166
*LOW OIL PRESSURE INDICATOR INOPERATIVE 167
*ONE GAUGE INOPERATIVE 169
*PRND OR AUTOSTICK INDICATOR DISPLAY INACCURATE OR INOPERATIVE 170
*REAR FOG LAMP INDICATOR INOPERATIVE – BUX ONLY 171
*SEATBELT INDICATOR INOPERATIVE 172
*VF DISPLAY INOPERATIVE 174
INTERIOR LIGHTING
*COURTESY LAMPS INOPERATIVE – ALL LAMPS 175
*COURTESY LAMPS ON AT ALL TIMES 176
*ILLUMINATED ENTRY INOPERATIVE 179
POWER DOOR LOCKS/RKE
BODY STYLE MISMATCH 180
DRIVER DOOR SWITCH SHORTED OR STUCK 181
INCORRECT MODULE TYPE CONFIGURATION FOR PART NUMBER 183
INTERIOR DECKLID RELEASE SWITCH SHORTED OR STUCK 184
MODULE NOT CONFIGURED FOR RKE 186
NO AIRBAG MESSAGES RECEIVED 187
NO PCM MESSAGES RECEIVED 188
NO SKIM MESSAGES RECEIVED 189
PASSENGER DOOR SWITCH FAILURE 190
*ALL DOOR LOCKS INOPERATIVE 192
*ALL DOORS EXCEPT DRIVER FAIL TO LOCK AND UNLOCK 196
*ALL DOORS EXCEPT DRIVER FAIL TO UNLOCK 197
*ALL DOORS FAIL TO LOCK 198
*ALL LOCKS INOPERATIVE FROM A DOOR LOCK SWITCH 200
*AUTOMATIC DOOR LOCKS INOPERATIVE 202
*DECKLID SOLENOID INOPERATIVE 203
*DOORS LOCKABLE WITH KEY IN IGNITION & DRIVER DOOR OPEN 204
*DRIVER DOOR FAILS TO LOCK & UNLOCK 206
*DRIVER DOOR FAILS TO UNLOCK 208
*ONE PASSENGER DOOR FAILS TO LOCK & UNLOCK 209
*RKE INOPERATIVE 211
VEHICLE THEFT/SECURITY
HOOD AJAR SWITCH MISSING (EXPORT ONLY) 213
MODULE PREVIOUSLY CONFIGURED FOR VTSS 215
TABLE OF CONTENTS – Continued
*ALARM TRIPS ON ITS OWN 216
*HEADLAMPS FAIL TO FLASH DURING ALARM 217
*HORN FAILS TO SOUND DURING ALARM 218
*INTRUSION SENSOR CANNOT BE DISABLED (EXPORT ONLY) 219
*INTRUSION SENSOR FAILS TO TRIP VTSS (EXPORT ONLY) 220
*INTRUSION SENSOR REPEATEDLY TRIGGERS VTSS (EXPORT ONLY) 222
*OPEN DRIVER DOOR FAILS TO TRIP ALARM 223
*OPEN PASSENGER DOOR FAILS TO TRIP ALARM 224
*PARK LAMPS FAIL TO FLASH DURING ALARM 227
*VTSS FAILS TO ARM FROM DRIVER DOOR CYLINDER LOCK SWITCH (EXPORT
ONLY) 228
*VTSS FAILS TO ARM/DISARM FROM DRIVER DOOR CYLINDER LOCK
SWITCH 228
*VTSS FAILS TO ARM FROM PASSENGER DOOR CYLINDER LOCK SWITCH
(EXPORT ONLY) 229
*VTSS INDICATOR FAILS TO FLASH 230
*VTSS INDICATOR STAYS ON STEADY DURING ARMING 231
*VTSS SIREN INOPERATIVE (EXPORT ONLY) 233
VERIFICATION TESTS
VERIFICATION TESTS 235
8 0 COMPONENT LOCATIONS 239
8 1 AIRBAG SYSTEM 239
8 1 1 AIRBAG CONTROL MODULE (ACM) 239
8 1 2 AIRBAG MODULE (DRIVER) 239
8 1 3 AIRBAG MODULE (PASSENGER) 239
8 1 4 CLOCKSPRING 240
8 1 5 SIDE IMPACT AIRBAG CONTROL MODULE (SIACM) 240
8 2 DATA LINK CONNECTOR 240
8 3 FUSE BLOCK 241
8 4 INSTRUMENT CLUSTER 241
8 4 1 BASE CLUSTER 241
8 4 2 PREMIUM CLUSTER 241
8 5 POWER DOOR LOCKS 242
8 5 1 REMOTE KEYLESS ENTRY MODULE 242
8 5 2 DECKLID RELEASE SOLENOID 242
8 5 3 DOOR LOCK MOTOR 243
8 6 VEHICLE COMMUNICATION 243
8 6 1 CONTROLLER ANTILOCK BRAKE MODULE 243
8 6 2 SENTRY KEY IMMOBILIZER MODULE (SKIM) 243
8 7 VEHICLE THEFT SECURITY 244
8 7 1 REMOTE KEYLESS ENTRY MODULE 244
8 7 2 HOOD AJAR SWITCH (EXPORT) 244
8 7 3 DOOR CYLINDER LOCK SWITCH (IF EQUIPPED) 244
8 7 4 DECKLID SECURITY SWITCH 245
9 0 CONNECTOR PINOUTS 247
AIRBAG CONTROL MODULE – YELLOW 23 WAY 247
C208 – YELLOW (SEAT SIDE) 247
C208 – YELLOW (SIDE IMPACT AIRBAG JUMPER SIDE) 247
TABLE OF CONTENTS – Continued
C209 – YELLOW (SEAT SIDE) 247
C209 – YELLOW (SIDE IMPACT AIRBAG JUMPER SIDE) 248
CLOCKSPRING – GREEN 7 WAY 248
COMPACT DISC CHANGER – BLACK 8 WAY 248
COMPASS/TEMPERATURE MIRROR – BLACK 10 WAY 248
CONTROLLER ANTILOCK BRAKE – BLACK 24 WAY 249
DATA LINK CONNECTOR – WHITE 16 WAY 249
DECKLID RELEASE SWITCH (POWER RELEASE) – BLACK 2 WAY 250
DECKLID SECURITY SWITCH (KNOCK OUT) – GRAY 2 WAY 250
DECKLID SOLENOID – BLACK 2 WAY 250
DOME LAMP/INTRUSION SENSOR (EXPORT) – NATURAL 4 WAY 250
DRIVER AIRBAG SQUIB 1 – YELLOW 2 WAY 251
DRIVER DOOR AJAR SWITCH – BLACK 2 WAY 251
DRIVER DOOR LOCK MOTOR/AJAR SWITCH – BLACK 4 WAY 251
FUEL PUMP MODULE – LT GRAY 4 WAY 251
HOOD AJAR SWITCH (EXPORT) – BLACK 2 WAY 252
IGNITION SWITCH C1 – BLACK 10 WAY 252
IGNITION SWITCH C2 – WHITE 2 WAY 252
INSTRUMENT CLUSTER – BLACK 26 WAY 253
LEFT CYLINDER LOCK SWITCH (PREMIUM) – BLACK 2 WAY 253
LEFT DOOR LOCK SWITCH – BLACK 3 WAY 254
LEFT FRONT DOOR SPEAKER – 3 WAY 254
LEFT INSTRUMENT PANEL SPEAKER – WHITE 2 WAY 254
LEFT REAR DOOR AJAR SWITCH – BLACK 2 WAY 254
LEFT REAR DOOR LOCK MOTOR/AJAR SWITCH – BLACK 4 WAY 255
LEFT REAR SPEAKER – 3 WAY 255
LEFT SEAT AIRBAG SQUIB – 2 WAY 255
LEFT SIDE IMPACT AIRBAG CONTROL MODULE – 8 WAY 255
MULTI-FUNCTION SWITCH – GRAY 20 WAY 256
PASSENGER AIRBAG SQUIB 1 – YELLOW 2 WAY 256
PASSENGER DOOR AJAR SWITCH – BLACK 2 WAY 257
PASSENGER DOOR LOCK MOTOR/AJAR SWITCH – BLACK 4 WAY 257
HORN RELAY 258
POWERTRAIN CONTROL MODULE C1 – BLACK 38 WAY 259
RADIO C1 – DK GRAY 22 WAY 260
RADIO C2 (COMPACT DISC CHANGER) – DK GRAY 10 WAY 260
REMOTE KEYLESS ENTRY MODULE – BLACK 26 WAY 261
RIGHT CYLINDER LOCK SWITCH (EXPORT) – BLACK 2 WAY 261
RIGHT DOOR LOCK SWITCH – BLACK 3 WAY 262
RIGHT FRONT DOOR SPEAKER – 3 WAY 262
RIGHT INSTRUMENT PANEL SPEAKER – WHITE 2 WAY 262
RIGHT REAR DOOR AJAR SWITCH – BLACK 2 WAY 263
RIGHT REAR DOOR LOCK MOTOR/AJAR SWITCH – BLACK 4 WAY 263
RIGHT REAR SPEAKER – 3 WAY 263
RIGHT SEAT AIRBAG SQUIB – 2 WAY 263
RIGHT SIDE IMPACT AIRBAG CONTROL MODULE – 8 WAY 263
SEAT BELT SWITCH – BLACK 2 WAY 264
SENTRY KEY IMMOBILIZER MODULE – BLACK 6 WAY 264
SIREN (EXPORT) – BLACK 4 WAY 264
TABLE OF CONTENTS – Continued
10 0 SCHEMATIC DIAGRAMS 265
10 1 AIRBAG SYSTEM 265
10 2 AUDIO SYSTEM 266
10 2 1 CD CHANGER 267
10 3 COMPASS/TEMPERATURE MIRROR 267
10 4 EXTERIOR LIGHTING 268
10 5 INSTRUMENT CLUSTER 269
10 6 INTERIOR LIGHTING 270
10 7 POWER DOOR LOCKS/RKE 270
10 8 VEHICLE COMMUNICATION 271
10 9 VEHICLE THEFT SECURITY SYSTEM 272
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
