2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
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2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
Language : English
Pages : 614
Downloadable : Yes
File Type : PDF
Size: 10.1 MB
TABLE OF CONTENTS:
2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
2003KJ.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2003 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 1 Component Parts for Mopar Accessories............................. 2 Audio & Electronics..................................................... 3 Fig. 1-111 --> Player Kit - CD Changer.............................. 4 Carriers & Cargo Hauling................................................ 0 Fig. 1-212 --> Bike Carrier - Roof.................................. 5 Fig. 1-214 --> Bike Carrier - Roof.................................. 6 Fig. 1-215 --> Bike Carrier - Spare Tire Mount...................... 7 Fig. 1-216 --> Carrier Kit - Canoe.................................. 8 Fig. 1-218 --> Carrier Kit - Water Sports........................... 9 Fig. 1-223 --> Ski Carrier - Roof Mount............................. 10 Fig. 1-225 --> Ski Carrier - Spare Tire Mount....................... 11 Fig. 1-230 --> Rack Kit - Rail Mount................................ 12 Fig. 1-235 --> Luggage Carrier - Roof............................... 13 Fig. 1-237 --> Luggage Carrier - Roof............................... 14 Fig. 1-240 --> Wiring Kit - Trailer Tow............................. 15 Fig. 1-242 --> Wiring Kit - Trailer Tow............................. 16 Fig. 1-250 --> Fan Kit - Engine..................................... 17 Driving Convenience..................................................... 0 Fig. 1-310 --> Speed Control Package................................ 18 Exterior Appearance..................................................... 0 Fig. 1-430 --> Running Board Kit.................................... 19 Fig. 1-460 --> Wheel Kit............................................ 20 Exterior Protection..................................................... 0 Fig. 1-522 --> Skid Plate - Transfer Case........................... 21 Fig. 1-524 --> Skid Plate - Fuel Tank............................... 22 Fog Lights & Electrical................................................. 0 Fig. 1-610 --> Light Kit - Fog...................................... 23 Fig. 1-620 --> Heater Kit........................................... 24 Interior Storage........................................................ 0 Fig. 1-810 --> Guard Kit - Dog...................................... 25 Security................................................................ 0 Fig. 1-910 --> Alarm - EVS II Base System........................... 26 Fig. 1-914 --> Alarm - EVS II Plus System........................... 27 Group - 2 Front Suspension & Drive.......................................... 28 Front Suspension........................................................ 28 Fig. 2-110 --> Suspension,Front and Strut........................... 29 Fig. 2-120 --> Bar,Front Sway....................................... 32 Front Axle Drive Shafts................................................. 0 Fig. 2-210 --> Axle Shafts,Front.................................... 33 Front Axle Housing...................................................... 0 Fig. 2-310 --> Housing,Axle,Front................................... 34 Front Axle Assembly..................................................... 35 Fig. 2-410 --> Axle Assembly,Front.................................. 36 Front Axle Differential................................................. 0 Fig. 2-610 --> Differential,Front Axle.............................. 39 Front Axle Skid Plate................................................... 45 Fig. 2-810 --> Skid Plate,Front Axle................................ 46 Group - 3 Rear Axle......................................................... 47 Rear Axle............................................................... 47 Fig. 3-110 --> Axle Assembly,Rear,Corporate 8.25 [DRA].............. 48 Differential and Housing................................................ 0 Fig. 3-210 --> Axle,Rear,with Differential and Housing,Corporate.... 51 Rear Axle Vent.......................................................... 0 Fig. 3-310 --> Vent,Rear Axle....................................... 54 Group - 4 Parking Brake..................................................... 55 Parking Brake Lever and Cables.......................................... 55 Fig. 4-110 --> Parking Brake Lever and Cables....................... 56 Fig. 4-120 --> Parking Brake Assembly,Rear,Disc..................... 57 Group - 5 Service Brakes.................................................... 58 Front Brakes............................................................ 58 Fig. 5-110 --> Brakes,Front......................................... 59 Rear Brakes............................................................. 0 Fig. 5-210 --> Brakes,Rear,Disc..................................... 61 Power Brake Booster..................................................... 0 Fig. 5-310 --> Booster,Power Brake.................................. 62 Brake Master Cylinder................................................... 0 Fig. 5-410 --> Master Cylinder,Brake................................ 63 Brake Lines and Hoses................................................... 0 Fig. 5-510 --> Brake Lines,Front,LHD................................ 64 Fig. 5-520 --> Brake Lines,Front,RHD................................ 65 Fig. 5-530 --> Brake Lines,Rear..................................... 66 Brake Pedals............................................................ 0 Fig. 5-610 --> Pedals,Brake and Clutch.............................. 67 Group - 6 Clutch............................................................ 68 Clutch.................................................................. 68 Fig. 6-110 --> Clutch............................................... 69 Clutch Housing.......................................................... 0 Fig. 6-210 --> Clutch Housing....................................... 70 Clutch Controls......................................................... 0 Fig. 6-320 --> Clutch Control....................................... 72 Clutch Pedals........................................................... 73 Fig. 6-420 --> Pedal Clutch......................................... 74 Group - 7 Cooling........................................................... 75 Radiator and Related Parts.............................................. 75 Fig. 7-110 --> Radiator and Related Parts, 2.4L Engine.............. 76 Fig. 7-120 --> Radiator and Related Parts, 3.7L Engine.............. 78 Fig. 7-130 --> Radiator and Related Parts, 2.5,2.8L Diesel Engin.... 81 Water Pump and Related Parts............................................ 0 Fig. 7-210 --> Water Pump and Related Parts, 2.4L Engine............ 83 Fig. 7-220 --> Water Pump and Related Parts, 3.7L Engine............ 84 Fig. 7-230 --> Water Pump and Related Parts, 2.5,2.8L Diesel Eng.... 85 Tank, Coolant Engine.................................................... 87 Fig. 7-305 --> Coolant Tank, 2.4L Engine............................ 88 Fig. 7-310 --> Coolant Tank, 3.7L Engine............................ 89 Fig. 7-320 --> Coolant Degasser Tank, 2.5,2.8L Diesel Engine........ 90 Pulleys and Related Parts............................................... 0 Fig. 7-410 --> Drive Pulleys, 2.4L Engine........................... 91 Fig. 7-420 --> Drive Pulleys, 3.7L Engine........................... 92 Fig. 7-430 --> Drive Pulleys, 2.5,2.8L Diesel Engine................ 93 Drive Belts............................................................. 95 Fig. 7-510 --> Drive Belts, 2.4L Engine............................. 96 Fig. 7-520 --> Drive Belts, 3.7L Engine............................. 97 Fig. 7-530 --> Drive Belts, 2.5,2.8L Diesel Engine.................. 98 Lines, Transmission Oil Cooler.......................................... 98 Fig. 7-610 --> Oil Cooler Lines..................................... 99 Grilles................................................................. 99 Fig. 7-710 --> Grille and Related Parts.............................100 Group - 8 Electrical........................................................101 Starters................................................................102 Fig. 8-105 --> Starter and Mounting (2.4L Engine)...................103 Fig. 8-110 --> Starter and Mounting (3.7L Engine)...................104 Fig. 8-115 --> Starter and Mounting (2.5L Diesel Engine)............105 Alternators.............................................................105 Fig. 8-205 --> Alternator (2.4L Engine).............................106 Fig. 8-210 --> Alternator (3.7L Engine).............................107 Fig. 8-215 --> Alternator (2.5L Diesel Engine)......................108 Modules.................................................................109 Fig. 8-410 --> Modules..............................................110 Relays.................................................................. 0 Fig. 8-505 --> Power Distribution Center............................113 Fig. 8-510 --> Junction Block, Relays, Circuit Breaker..............115 Sensors.................................................................115 Fig. 8-605 --> Sensor, Engine (2.4L Engine).........................116 Fig. 8-610 --> Sensors, Engine (3.7L Engine)........................117 Fig. 8-615 --> Sensors, Engine (2.5L Diesel)........................118 Fig. 8-620 --> Sensor (Drive Train).................................120 Fig. 8-630 --> Sensor (Body)........................................121 Single Board Engine Controllers......................................... 0 Fig. 8-710 --> JTEC Modules & Solenoids.............................122 Switches................................................................ 0 Fig. 8-810 --> Switches (Instrument Panel and Console)..............124 Fig. 8-820 --> Switches (Drive Train)...............................127 Fig. 8-830 --> Switches (Body)......................................128 Horns................................................................... 0 Fig. 8-910 --> Horns................................................130 Battery Tray and Cables................................................. 0 Fig. 8-1010 --> Battery Tray & Cables...............................131 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1110 --> Lamp, Front.........................................132 Fig. 8-1115 --> Lamps Roof (Renegade)...............................135 Fig. 8-1120 --> Lamp, Rear..........................................136 Fig. 8-1130 --> Lamp, Courtesy......................................138 Fig. 8-1140 --> Bulbs & Sockets.....................................139 Wiring-Engine & Related Parts........................................... 0 Fig. 8-1210 --> Wiring, Engine & Related Parts......................140 Wiring-Headlamp to Dash.................................................141 Fig. 8-1310 --> Wiring, Headlamp / Dash.............................142 Wiring-Instrument Panel................................................. 0 Fig. 8-1410 --> Wiring Instrument Panel.............................144 Wiring-Body & Accessories............................................... 0 Fig. 8-1510 --> Wiring, Body & Accessories..........................146 Wiring Repair........................................................... 0 Fig. 8-1610 --> Wiring, Repair Package..............................152 Spark Plugs-Cables-Coils................................................ 0 Fig. 8-1910 --> Spark Plug - Coil...................................153 Group - 08A Instrument Panel and Radios and Consoles........................154 Instrument Panel........................................................154 Fig. 08A-110 --> Instrument Panel...................................155 Instrument Panel Cluster................................................ 0 Fig. 08A-210 --> Instrument Panel Cluster...........................165 Radio, Antenna, and Speakers............................................ 0 Fig. 08A-310 --> Radios.............................................167 Fig. 08A-320 --> Speakers...........................................168 Fig. 08A-330 --> Antenna............................................169 Consoles................................................................ 0 Fig. 08A-410 --> Console, Overhead..................................170 Fig. 08A-420 --> Console, Floor.....................................171 Group - 9 Engine Mounting...................................................173 Engine Mounting.........................................................173 Fig. 9-110 --> Engine Mounting, Front With 2.5/2.8 Turbo Diesel ....174 Fig. 9-115 --> Engine Mounting, Rear With 2.5L /2.8Turbo Diesel ....175 Fig. 9-120 --> Engine Mounting, Front, 2.4L [ED1]...................176 Fig. 9-125 --> Mounting Engine, Rear, 2.4L [ED1]....................177 Fig. 9-130 --> Mounting Engine, Front, 3.7L [EKG]...................178 Fig. 9-135 --> Mounting Engine, Rear, 3.7L [EKG]....................179 Group - 2.4L Engine 2.4L Four Cylinder......................................180 Cylinder Head...........................................................180 Fig. 2.4L-210 --> Cylinder Head, 2.4L [ED1].........................181 Cylinder Block.......................................................... 0 Fig. 2.4L-310 --> Cylinder Block, 2.4L [ED1]........................182 Crankshaft, Piston, and Drive Plate..................................... 0 Fig. 2.4L-410 --> Crankshaft, Pistons and Flywheel, 2.4L [ED1]......183 Camshafts and Valves.................................................... 0 Fig. 2.4L-510 --> Camshaft and Valves 2.4L [ED1]....................184 Timing Belt and Cover...................................................184 Fig. 2.4L-610 --> Timing Belt and Cover, 2.4L [ED1].................185 Fig. 2.4L-620 --> Balance Shafts, 2.4L [ED1]........................186 Engine Oiling........................................................... 0 Fig. 2.4L-710 --> Engine Oiling, 2.4L [ED1].........................187 Manifolds............................................................... 0 Fig. 2.4L-810 --> Intake and Exhaust Manifolds, 2.4L [ED1]..........188 Crankcase Ventilation................................................... 0 Fig. 2.4L-910 --> Crankcase Ventilation, 2.4L [ED1].................189 Group - 3.7L Engine 3.7L Six Cylinder.......................................190 Cylinder Head...........................................................191 Fig. 3.7L-210 --> Cylinder Head 3.7L [EKG]..........................192 Cylinder Block.......................................................... 0 Fig. 3.7L-310 --> Cylinder Block, 3.7L [EKG]........................194 Crankshaft, Piston and Torque Converter................................. 0 Fig. 3.7L-410 --> Pistons and Bearings 3.7L [EKG]...................195 Fig. 3.7L-420 --> Crankshaft, Torque Converter And Flywheel, 3.7....196 Camshafts & Valves...................................................... 0 Fig. 3.7L-510 --> Camshaft And Valve, 3.7L [EKG]....................198 Timing Belt and Cover................................................... 0 Fig. 3.7L-610 --> Timing Cover and Related Parts, 3.7L [EKG]........200 Fig. 3.7L-620 --> Timing Chain and Guides, 3.7L [EKG]...............201 Engine Oiling........................................................... 0 Fig. 3.7L-710 --> Engine Oiling, 3.7L [EKG].........................202 Manifolds............................................................... 0 Fig. 3.7L-810 --> Manifolds, Intake and Exhaust, 3.7L [EKG].........203 Crankcase Ventilation................................................... 0 Fig. 3.7L-910 --> Crankcase Ventilation, 3.7L [EKG].................204 Group - 2.5LD Engine 2.5L Four Cylinder (Turbo Diesel)......................205 Cylinder Head...........................................................205 Fig. 2.5LD-210 --> Cylinder Head 2.5 [ENJ]..........................206 Cylinder Block.......................................................... 0 Fig. 2.5LD-310 --> Cylinder Block 2.5 [ENJ].........................208 Crankshaft, Piston and Drive Plate...................................... 0 Fig. 2.5LD-410 --> Crankshaft,Pistons & Related Parts 2.5 [ENJ].....210 Camshafts & Valves...................................................... 0 Fig. 2.5LD-510 --> Camshaft & Valves 2.5 [ENJ]......................212 Timing Belt and Cover................................................... 0 Fig. 2.5LD-610 --> Timing Cover & Related Parts.....................213 Engine Oiling...........................................................214 Fig. 2.5LD-710 --> Engine Oiling & Balance Shafts...................215 Fig. 2.5LD-720 --> Oil Cooler.......................................217 Fig. 2.5LD-730 --> Engine Oil Filter Adapter And Lines 2.5L Dies....219 Manifolds............................................................... 0 Fig. 2.5LD-810 --> Manifolds........................................221 Crankcase Ventilation................................................... 0 Fig. 2.5LD-910 --> Crankcase Ventilation............................222 Group - 2.8L Engine 2.8L Four Cylinder (Turbo Diesel).......................223 Cylinder Head...........................................................223 Fig. 2.8L-210 --> Cylinder Head 2.8 DieseL [ENR]....................224 Cylinder Block.......................................................... 0 Fig. 2.8L-310 --> Cylinder Block 2.8 Diesel [ENR]...................226 Crankshaft, Piston and Drive Plate......................................227 Fig. 2.8L-410 --> Crankshaft,Pistons and Related, 2.8L Diesel [E....228 Camshafts & Valves...................................................... 0 Fig. 2.8L-510 --> Camshaft and Valves 2.8 Diesel [ENR]..............230 Timing Belt and Cover................................................... 0 Fig. 2.8L-610 --> Timing Cover And Related 2.8 Diesel [ENR].........231 Engine Oiling........................................................... 0 Fig. 2.8L-710 --> Engine Oiling 2.8 Diesel [ENR]....................232 Fig. 2.8L-720 --> Oil Line 2.8 Diesel [ENR].........................234 Fig. 2.8L-730 --> Engine Oil Filter Adapter And Lines 2.8L Diese....236 Manifolds............................................................... 0 Fig. 2.8L-810 --> Manifolds, 2.8L Diesel [ENR]......................238 Crankcase Ventilation................................................... 0 Fig. 2.8L-910 --> Crankcase Ventilation 2.8 Diesel [ENR]............239 Group - 11 Exhaust..........................................................240 Exhaust System..........................................................240 Fig. 11-110 --> Exhaust System, 2.5L/2.8 Turbo Diesel [EN0].........241 Fig. 11-120 --> Exhaust System 2.4L [ED1]...........................242 Fig. 11-130 --> Exhaust System 3.7L [EKG]...........................243 Heat Shields............................................................ 0 Fig. 11-210 --> Heat Shields........................................244 Group - 13 Frames and Bumpers...............................................245 Frames..................................................................245 Fig. 13-110 --> Frame Cradle........................................246 Front Bumper and Fascia................................................. 0 Fig. 13-210 --> Bumper, Front.......................................247 Rear Bumper and Fascia.................................................. 0 Fig. 13-310 --> Bumper, Rear........................................248 Trailer Tow............................................................. 0 Fig. 13-610 --> Tow Hooks - Front...................................250 Fig. 13-620 --> Tow Hooks - Rear....................................251 Group - 14 Fuel.............................................................252 Tank, Fuel..............................................................253 Fig. 14-110 --> Tank, Fuel, All Engines.............................254 Fuel Tank Filler Tube................................................... 0 Fig. 14-210 --> Fuel Tank Filler Tube, All Engines..................255 Fuel Lines.............................................................. 0 Fig. 14-310 --> Fuel Lines Front, 2.4L [ED1]........................256 Fig. 14-315 --> Fuel Lines Rear, 2.4L [ED1].........................257 Fig. 14-320 --> Fuel Lines Front, 3.7L [EKG]........................258 Fig. 14-325 --> Fuel Lines Rear, 3.7L [EKG].........................259 Fig. 14-330 --> Fuel Lines Front 2.5L/2.8 Diesel [EN0]..............260 Fig. 14-335 --> Fuel Lines Rear, 2.5L/2.8 Diesel [EN0]..............261 Fig. 14-340 --> Fuel Filter And Water Separator, 2.5/2.8 [EN0]......262 Fuel Rail...............................................................262 Fig. 14-405 --> Fuel Rail, 2.5/2.8 Diesel [EN0].....................263 Fig. 14-410 --> Fuel Rail, 2.4L [ED1]...............................266 Fig. 14-415 --> Fuel Rail, 3.7L [EKG]...............................267 Fig. 14-420 --> Fuel Injection System 2.5L/2.8 Diesel [EN0].........268 Fig. 14-430 --> Fuel Injection Pump 2.5/2.8 Diesel [EN0]............270 Fig. 14-435 --> Fuel Injection Pump Mounting........................273 Fuel Pump and Sending Unit..............................................274 Fig. 14-510 --> Fuel Pump and Sending Unit, 2.4L [ED1], 3.7L [EK....275 Throttle Body........................................................... 0 Fig. 14-610 --> Throttle Body, 2.4L [ED1], 3.7, [EKG]...............276 Fig. 14-620 --> Turbocharger 2.5 Diesel [ENJ] [ENR].................277 Throttle Controls....................................................... 0 Fig. 14-710 --> Throttle Controls, 2.4L [ED1].......................280 Fig. 14-720 --> Throttle Controls, 3.7L [EKG].......................281 Fig. 14-730 --> Throttle Controls, 2.5L/2.8 Diesel [EN0]............282 Air Cleaner............................................................. 0 Fig. 14-810 --> Air Cleaner, 2.4L [ED1].............................283 Fig. 14-820 --> Air Cleaner, 3.7L [EKG].............................284 Fig. 14-830 --> Air Cleaner, 2.5L/2.8 Diesel [EN0]..................285 Speed Control........................................................... 0 Fig. 14-1010 --> Speed Control......................................286 Accelerator Pedal....................................................... 0 Fig. 14-1110 --> Accelerator Pedal..................................287 Group - 16 Propeller Shafts and U-Joints....................................288 Propeller Shaft.........................................................288 Fig. 16-110 --> Propeller Shaft,2 Wheel Drive.......................289 Fig. 16-120 --> Propeller Shaft,4 Wheel Drive.......................291 Group - 17 Rear Suspension..................................................294 Rear Suspension.........................................................294 Fig. 17-110 --> Suspension,Rear and Shock...........................295 Rear Stabilizer......................................................... 0 Fig. 17-210 --> Stabilizer Bar,Rear.................................297 Group - 19 Steering.........................................................298 Steering Wheel..........................................................298 Fig. 19-110 --> Steering Wheel......................................299 Steering Column......................................................... 0 Fig. 19-210 --> Column,Steering.....................................301 Steering Gear........................................................... 0 Fig. 19-310 --> Gear Assembly,Steering,Rack and Pinion..............303 Power Steering Pump.....................................................305 Fig. 19-510 --> Pump,Power Steering,2.4L [ED0] Gas Engine...........306 Fig. 19-520 --> Pump,Power Steering,2.5L [EN0] Diesel Engine........307 Fig. 19-530 --> Pump,Power Steering,3.7L [EK0] Gas Engine...........308 Power Steering Hoses.................................................... 0 Fig. 19-710 --> Hoses and Reservoir,LHD,2.4L [ED0] Gas,2.5L [EN0....309 Fig. 19-720 --> Hoses and Reservior,RHD,2.4L [ED0] Gas,2.5L [EN0....311 Fig. 19-730 --> Hoses and Reservior,LHD,3.7L [EK0] Gas Engine.......313 Fig. 19-740 --> Hoses and Reservior,RHD,3.7L [EK0] Gas Engine.......314 Group - 42RLE Automatic Transaxle 4 Speed...................................315 Transaxle Assembly......................................................315 Fig. 42RLE-110 --> Transaxle Assembly...............................316 Fig. 42RLE-120 --> Mounting, Transmission [42RLE] [DG6].............317 Fig. 42RLE-130 --> Collar, Structural [42RLE] [DG6].................318 Case and Extension...................................................... 0 Fig. 42RLE-210 --> Transmission Case [42RLE] [DG6]..................319 Fig. 42RLE-221 --> Adapter and Extension Rear [42RLE] [DG6].........321 Oil Pump................................................................ 0 Fig. 42RLE-310 --> Oil Pump & Reaction Shaft [42RLE] [DG6]..........322 Gear Train.............................................................. 0 Fig. 42RLE-410 --> Clutch, Input Shaft [42RLE] [DG6]................324 Fig. 42RLE-420 --> Gear Train [42RLE] [DG6].........................331 Valve Body.............................................................. 0 Fig. 42RLE-710 --> Valve Body [42RLE] [DG6].........................340 Fig. 42RLE-720 --> Accumulator Piston & Springs [42RLE] [DG6].......343 Fig. 42RLE-730 --> Parking Sprag [42RLE] [DG6]......................344 Gearshift Controls......................................................344 Fig. 42RLE-1210 --> Gearshift Controls [42RLE] [DG6]................345 Group - 45RFE Automatic Transmission Multi-Speed............................346 Transmission Assembly...................................................347 Fig. 45RFE-110 --> Transmission Assembly [DG4] [DGQ]................348 Case and Extension...................................................... 0 Fig. 45RFE-210 --> Related Parts 45RFE [DG4] [DGQ]..................349 Fig. 45RFE-220 --> Adapter & Extension..............................353 Oil Pump................................................................ 0 Fig. 45RFE-310 --> Oil Pump [45RFE] [DG4] [DGQ].....................354 Gear Train..............................................................355 Fig. 45RFE-410 --> Input Shaft [45RFE] [DG4] [DGQ]..................356 Fig. 45RFE-420 --> Underdrive [45RFE] [DG4] [DGQ]...................360 Fig. 45RFE-430 --> Overdrive [45RFE] [DG4] [DGQ]....................362 Fig. 45RFE-440 --> 2/4 Clutch Retainer [45RFE] [DG4] [DGQ]..........364 Fig. 45RFE-450 --> Input/Reverse Planetary [45RFE] [DG4] [DGQ]......367 Fig. 45RFE-460 --> Reaction Annulus/Sun Gear [45RFE] [DG4] [DGQ]....368 Fig. 45RFE-470 --> Low / Reverse Clutch.............................369 Valve Body..............................................................370 Fig. 45RFE-710 --> Valve Body [45RFE] [DG4] [DGQ]...................371 Fig. 45RFE-730 --> Parking Sprag [45RFE] [DG4] [DGQ]................374 Gearshift Controls......................................................375 Fig. 45RFE-1210 --> Gearshift Controls [45RFE] [DG4] [DGQ]..........376 Seal and Shim Packages.................................................. 0 Fig. 45RFE-1302 --> LR Clutch [45RFE] [DG4] [DGQ]...................377 Fig. 45RFE-1303 --> Input Clutch Plate [45RFE] [DG4] [DGQ]..........378 Fig. 45RFE-1304 --> OVERHAUL [45RFE] [DG4] [DGQ]....................379 Fig. 45RFE-1305 --> Input Clutch [45RFE] [DG4] [DGQ]................380 Fig. 45RFE-1306 --> Planetary Plate [45RFE] [DG4] [DGQ].............381 Fig. 45RFE-1310 --> 2&4 Clutch [45RFE] [DG4] [DGQ]..................384 Group - 3550 Manual Transmission 5 Speed....................................385 Transmission Assembly...................................................385 Fig. 3550-110 --> Transmission Assembly [DDD].......................386 Case and Extension...................................................... 0 Fig. 3550-210 --> Case and Extension [DDD]..........................387 Gear Train..............................................................390 Fig. 3550-410 --> Gear Train [DDD]..................................391 Fork and Rails..........................................................397 Fig. 3550-910 --> Fork and Rails [DDD]..............................398 Gearshift Controls......................................................400 Fig. 3550-1210 --> Gearshift Controls [DDD].........................401 Group - NV1500 Manual Transmission 5 Speed..................................402 Transmission Assembly...................................................403 Fig. NV1500-110 --> Transmission [NV 1500] [DDK]....................404 Case and Extension......................................................404 Fig. NV1500-210 --> Case and Extension [NV 1500] [DDK]..............405 Gear Train..............................................................408 Fig. NV1500-410 --> Gear Train [NV 1500] [DDK]......................409 Fork and Rails..........................................................415 Fig. NV1500-910 --> Fork and Rail [NV 1500] [DDK]...................416 Gearshift Controls......................................................417 Fig. NV1500-1210 --> Gearshift Controls [DDK].......................418 Group - 231 Transfer Case Model 231 [DHN]...................................419 Transfer Case Assembly..................................................419 Fig. 231-110 --> Transfer Case Command Trac [DHN]...................420 Case and Related Parts.................................................. 0 Fig. 231-210 --> Case and Related Parts Command Trac [DHN]..........421 Gear Train.............................................................. 0 Fig. 231-410 --> Gear Train Command Trac [DHN]......................423 Fork and Rails.......................................................... 0 Fig. 231-910 --> Forks and Rails Command Trac [DHN].................425 Gearshift Controls...................................................... 0 Fig. 231-1210 --> Gearshift Controls................................426 Group - 242 Transfer Case Model 242 [DHP]...................................427 Transfer Case Assembly..................................................427 Fig. 242-110 --> Transfer Case Select Trac [DHP]....................428 Case and Related Parts.................................................. 0 Fig. 242-210 --> Case and Related Parts Select Trac [DHP]...........429 Gear Train.............................................................. 0 Fig. 242-410 --> Gear Train Select Trac [DHP].......................434 Fork and Rails.......................................................... 0 Fig. 242-910 --> Forks and Rails Select Trac [DHP]..................440 Gearshift Controls...................................................... 0 Fig. 242-1210 --> Gearshift Controls................................443 Group - 22 Wheels, Covers and Jacks.........................................444 Wheels and Hardware.....................................................444 Fig. 22-110 --> Wheels and Hardware.................................445 Wheel Covers and Center Caps............................................ 0 Fig. 22-210 --> Wheel Caps..........................................446 Jack Stowage............................................................ 0 Fig. 22-310 --> Jack and Hardware...................................447 Spare Tire Stowage...................................................... 0 Fig. 22-410 --> Spare Wheel.........................................448 Fig. 22-420 --> Spare Wheel, Export.................................449 Group - 23D Wiper/Lock Cylinder and Keys....................................450 Lock Cylinders and Keys.................................................450 Fig. 23D-110 --> Lock Cylinder & Keys...............................451 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-210 --> Windshield Wiper & Washer..........................453 Rear Wiper and Washer System............................................ 0 Fig. 23D-310 --> Rear Wiper & Washer................................455 Group - 24 Air Conditioning & Heater........................................456 Air Conditioner and Heater Units........................................456 Fig. 24-110 --> HEVAC Unit..........................................457 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-210 --> Plumbing, Heater 2.4L Engine, LHD...................461 Fig. 24-220 --> Plumbing, Heater 2.4L Engine, RHD...................462 Fig. 24-230 --> Plumbing, Heater 3.7L Engine, LHD...................463 Fig. 24-240 --> Plumbing, Heater 3.7L Engine, RHD...................464 Fig. 24-250 --> Plumbing, Heater 2.5,2.8L Diesel Engine, LHD........465 Fig. 24-260 --> Plumbing, Heater 2.5,2.8L Diesel Engine, RHD........466 Fig. 24-270 --> Plumbing, Air Conditioning 2.4L Engine, LHD.........467 Fig. 24-280 --> Plumbing, Air Conditioning 2.4L Engine, RHD.........468 Fig. 24-285 --> Plumbing, Air Conditioning 3.7L Engine, LHD.........469 Fig. 24-288 --> Plumbing, Air Conditioning 3.7L Engine, RHD.........470 Fig. 24-290 --> Plumbing, Air Conditioning 2.5,2.8L Diesel Engin....471 Fig. 24-295 --> Plumbing, Air Conditioning 2.5,2.8L Diesel Engin....472 Air Conditioner and Heater Controls..................................... 0 Fig. 24-310 --> Control, Heater and Air Conditioning................473 Air Conditioning Compressor............................................. 0 Fig. 24-410 --> Compressor, 2.4L - 3.7L Engine......................474 Fig. 24-430 --> Compressor, 2.5,2.8L Diesel Engine..................475 Air Conditioning Compressor Mounting.................................... 0 Fig. 24-510 --> Compressor Mounting, 2.4L - 3.7L Engine.............476 Fig. 24-530 --> Compressor Mounting, 2.5,2.8L Diesel Engine.........477 Air Ducts and Outlets................................................... 0 Fig. 24-610 --> Air Distribution Ducts..............................478 Group - 25 Emission Systems.................................................479 Emission Labels.........................................................479 Fig. 25-110 --> Emission Labels.....................................480 EGR System.............................................................. 0 Fig. 25-210 --> EGR System 2.5/2.8 Diesel [EN0].....................481 Vacuum Canister.........................................................482 Fig. 25-310 --> Vapor Canister 2.4L [ED1], 3.7L [EKG]...............483 Emission Harness........................................................ 0 Fig. 25-410 --> Emission Vacuum Harness 2.5/2.8 Diesel [EN0]........484 Fig. 25-420 --> Emission Vacuum Harness 2.4L [ED1], 3.7L [EKG]......485 Fig. 25-430 --> Leak Detection Pump, 2.4L [ED1], 3.7L [EKG].........486 Group - DKJ Doors and Related Parts.........................................487 Front Door..............................................................487 Fig. DKJ-110 --> Door, Front, Shell and Hinges......................488 Fig. DKJ-120 --> Door, Front, Glass and Regulator...................489 Fig. DKJ-130 --> Door, Front, Lock and Controls.....................490 Rear Door............................................................... 0 Fig. DKJ-210 --> Door, Rear, Shell and Hinges.......................492 Fig. DKJ-220 --> Door, Rear, Glass and Regulator....................493 Fig. DKJ-230 --> Door, Rear, Lock and Controls......................494 Exterior Mirror......................................................... 0 Fig. DKJ-510 --> Mirrors, Exterior..................................495 Weatherstrips and Seals................................................. 0 Fig. DKJ-610 --> Door, Front........................................497 Fig. DKJ-620 --> Door, Rear.........................................498 Group - EKJ Exterior Ornamentation..........................................499 Nameplates..............................................................499 Fig. EKJ-110 --> Nameplates.........................................500 Moldings and Ornamentation.............................................. 0 Fig. EKJ-210 --> Moldings, Body Side................................501 Fig. EKJ-220 --> Side Steps, Tubular [MRK]..........................510 Decals and Tapestripes.................................................. 0 Fig. EKJ-310 --> Decals.............................................511 Group - IKJ Interior Trim...................................................512 Headliner and Visor.....................................................513 Fig. IKJ-110 --> Headliner and Visors...............................514 Moldings, Scuff Plates.................................................. 0 Fig. IKJ-210 --> Panels, Interior Trim, Front.......................518 Fig. IKJ-220 --> Panels, Interior Trim, Rear........................519 Carpet.................................................................. 0 Fig. IKJ-310 --> Carpets and Mats...................................521 Door Trim Panels........................................................ 0 Fig. IKJ-410 --> Trim Panel, Front Door.............................524 Fig. IKJ-420 --> Trim Panel, Rear Door..............................528 Front Seats and Attaching Parts......................................... 0 Fig. IKJ-510 --> Front Seat, Leather, Low Back, Trim Code [DL]......530 Fig. IKJ-520 --> Front Seat, Cloth, Low Back, Trim Code [XJ]........534 Fig. IKJ-530 --> Front Seat, Cloth, Trim Code [M5]..................537 Fig. IKJ-540 --> Front Seat, Cloth, Low Back, Trim Code [E7]........538 Fig. IKJ-550 --> Front Seat, Cloth, Trim Code [L5]..................540 Fig. IKJ-560 --> Front Seat, Cloth, Low Back, Trim Code [K7]........542 Fig. IKJ-570 --> Front Seat, Cloth With Gray Insert, [H5]...........544 Rear Seats and Attaching Parts.......................................... 0 Fig. IKJ-610 --> Rear Seats, Trim Code [M5].........................545 Fig. IKJ-620 --> Rear Seat, Trim Code [DL]..........................548 Fig. IKJ-630 --> Rear Seat, Trim Code [XJ]..........................553 Fig. IKJ-640 --> Rear Seat, Trim Code [E7]..........................558 Fig. IKJ-650 --> Rear Seat, Trim Code [L5]..........................561 Fig. IKJ-660 --> Rear Seat, Trim Code [K7]..........................564 Fig. IKJ-670 --> Rear Seat, Trim Code [H5]..........................567 Seat Belts-Front and Rear............................................... 0 Fig. IKJ-710 --> Seat Belts, Front..................................569 Fig. IKJ-720 --> Seat Belts, Rear...................................571 Adjusters, Covers, Shields, and Risers.................................. 0 Fig. IKJ-810 --> Recliner and Adjuster..............................573 Lift Gate Trim.......................................................... 0 Fig. IKJ-1010 --> Swing Gate Trim Panel.............................585 Group - SKJ Body Sheet Metal Except Doors...................................586 Floor Pans..............................................................587 Fig. SKJ-210 --> Front Floor Pan....................................588 Fig. SKJ-220 --> Rear Floor Pan.....................................589 Fig. SKJ-230 --> Plates, Underbody Skid.............................590 Plugs................................................................... 0 Fig. SKJ-310 --> Plugs..............................................591 Front Fenders........................................................... 0 Fig. SKJ-410 --> Front Fender.......................................592 Hood & Hood Release..................................................... 0 Fig. SKJ-510 --> Hood, Latch and Hinges.............................594 Cowl and Dash Panel..................................................... 0 Fig. SKJ-610 --> Cowl and Dash Panel................................595 Glass and Rear View Mirror..............................................595 Fig. SKJ-710 --> Windshield, Quarter Window, Backlite and Mirror....596 Aperture Panel.......................................................... 0 Fig. SKJ-810 --> Panels, Body Side..................................598 Quarter Panel and Pillar................................................ 0 Fig. SKJ-910 --> Panels, Rear Quarter...............................599 Fig. SKJ-920 --> Fuel Filler Housing and Door.......................601 Roof Panels............................................................. 0 Fig. SKJ-1110 --> Roof Panel........................................602 Sunroof................................................................. 0 Fig. SKJ-1210 --> Sunroof...........................................603 Liftgate Panel.......................................................... 0 Fig. SKJ-1310 --> Swing Gate, Latch, and Hinges.....................605 Luggage Rack............................................................ 0 Fig. SKJ-1610 --> Luggage Rack......................................607 Group - LBLS Labels All Vehicle Locations...................................608 Interior................................................................608 Fig. LBLS-110 --> Instrument Panel, Visors & Trim...................609 Under Hood.............................................................. 0 Fig. LBLS-210 --> Engine Compartment................................610 Doors................................................................... 0 Fig. LBLS-310 --> Door and Pillars..................................611 Fig. LBLS-320 --> Rear Glass........................................612 Exterior................................................................ 0 Fig. LBLS-410 --> Fuel Door/Filler..................................613 Rear Cargo & Storage.................................................... 0 Fig. LBLS-510 --> Jack Assembly.....................................614
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2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
2003 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
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