2003 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
2003 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
2003 Hyster CHALLENGER H14.00-18.00XM-12 -12EC (A214) Parts Manual – PDF DOWNLOAD
toc………………………………………………………… 1
1 FRAME…………………………………………………. 23
GENERAL TRUCK (Figure 1-1)…………………………….. 26
FLOOR PLATES AND COVERS (Figure 1-2)……………………. 28
FLOOR PLATES AND COVERS (Figure 1-3)……………………. 32
FLOOR PLATES AND COVERS (Figure 1-4)……………………. 36
OPERATOR COMPARTMENT (Figure 1-5)………………………. 38
OPERATOR COMPARTMENT (Figure 1-6)………………………. 40
OPERATOR COMPARTMENT (Figure 1-7)………………………. 42
OPERATOR COMPARTMENT (Figure 1-8)………………………. 46
DOORS (Figure 1-9)……………………………………. 48
COVERS (Figure 1-10)………………………………….. 50
COVERS (Figure 1-11)………………………………….. 52
HOOD (Figure 1-12)……………………………………. 56
HOOD (Figure 1-13)……………………………………. 58
HEATER (Figure 1-14)………………………………….. 62
HEATER CONTROL (Figure 1-15)…………………………… 66
WINDSHIELD WASHER (Figure 1-16)………………………… 68
COUNTERWEIGHTS (Figure 1-17)…………………………… 70
FENDERS (Figure 1-18)…………………………………. 74
SEAT (Figure 1-19)……………………………………. 76
SEAT (Figure 1-20)……………………………………. 78
SEAT (Figure 1-21)……………………………………. 82
LABELS (Figure 1-22)………………………………….. 84
LABELS (Figure 1-23)………………………………….. 86
LABELS (Figure 1-24)………………………………….. 88
2 ENGINES……………………………………………….. 91
ENGINE ASSEMBLY (Figure 2-1)…………………………… 96
AIR INTAKE HEATER (Figure 2-2)…………………………. 97
CAM FOLLOWER COVER (Figure 2-3)………………………… 98
FRONT DRIVE GEAR COVER (Figure 2-4)…………………….. 99
FUEL DRAIN (Figure 2-5)………………………………..100
THERMOSTAT (Figure 2-6)………………………………..101
ALTERNATOR (Figure 2-7)………………………………..102
COVER AND SEAL (Figure 2-8)…………………………….103
FAN DRIVE (Figure 2-9)…………………………………104
FUEL FILTER (Figure 2-10)………………………………105
LIFT PUMP (Figure 2-11)………………………………..106
FUEL SHUT-OFF VALVE (Figure 2-12)……………………….107
LIFTING BRACKET (Figure 2-13)…………………………..108
OIL COOLER (Figure 2-14)……………………………….109
OIL LEVEL GAUGE (Figure 2-15)…………………………..110
OIL FILLER ARRANGEMENT (Figure 2-16)…………………….111
STARTER (Figure 2-17)………………………………….112
AIR INTAKE CONNECTION (Figure 2-18)……………………..113
THERMOSTAT HOUSING (Figure 2-19)………………………..114
VALVE COVER (Figure 2-20)………………………………115
HEATER PLUMBING (Figure 2-21)…………………………..116
WATER INLET CONNECTION (Figure 2-22)…………………….117
WATER OUTLET CONNECTION (Figure 2-23)……………………118
WATER PUMP (Figure 2-24)……………………………….119
CRANKCASE BREATHER (Figure 2-25)………………………..120
FLYWHEEL (Figure 2-26)…………………………………121
THERMOSTAT (Figure 2-27)……………………………….122
ALTERNATOR MOUNTING (Figure 2-28)……………………….123
FAN DRIVE (Figure 2-29)………………………………..124
FUEL FILTER (Figure 2-30)………………………………126
FUEL FILTER PLUMBING (Figure 2-31)………………………128
FUEL FILTER PLUMBING (Figure 2-32)………………………129
FUEL INJECTION PUMP (Figure 2-33)……………………….130
LIFT PUMP (Figure 2-34)………………………………..131
LIFT PUMP PLUMBING (Figure 2-35)………………………..132
FRONT GEAR COVER (Figure 2-36)………………………….133
GEAR HOUSING (Figure 2-37)……………………………..134
AIR INTAKE CONNECTION (Figure 2-38)……………………..136
AIR INTAKE HOSE (Figure 2-39)…………………………..138
AIR TRANSFER CONNECTION (Figure 2-40)……………………139
LIFTING BRACKET (Figure 2-41)…………………………..140
ENGINE OIL COOLER (Figure 2-42)…………………………141
OIL FILLER ARRANGEMENT (Figure 2-43)…………………….142
OIL FILLER ARRANGEMENT (Figure 2-44)…………………….144
TURBOCHARGER (Figure 2-45)……………………………..146
RADIATOR PLUMBING (Figure 2-46)…………………………147
STARTING MOTOR (Figure 2-47)……………………………148
FAN PILOT SPACER (Figure 2-48)………………………….150
EXHAUST MANIFOLD (Figure 2-49)………………………….151
TORQUE CONVERTOR OIL COOLER (Figure 2-50)………………..152
TURBOCHARGER PLUMBING (Figure 2-51)……………………..154
VALVE COVER (Figure 2-52)………………………………156
WATER INLET CONNECTION (Figure 2-53)…………………….157
WATER OUTLET CONNECTION (Figure 2-54)……………………158
WATER PUMP (Figure 2-55)……………………………….159
TENSIONER (Figure 2-56)………………………………..160
WIRING ACCESSORIES (Figure 2-57)………………………..161
AIR FILTER (Figure 2-58)……………………………….162
AIR FILTER (Figure 2-59)……………………………….164
AIR FILTER (Figure 2-60)……………………………….166
AIR FILTER ASSEMBLY (Figure 2-61)……………………….168
PRE-CLEANER ASSEMBLY (Figure 2-62)………………………169
COOLING (Figure 2-63)………………………………….170
COOLING (Figure 2-64)………………………………….174
COOLING (Figure 2-65)………………………………….178
ENGINE MOUNT (Figure 2-66)……………………………..182
EXHAUST (Figure 2-67)………………………………….184
EXHAUST (Figure 2-68)………………………………….186
EXHAUST (Figure 2-69)………………………………….188
3 FUEL SYSTEM…………………………………………….191
FUEL SYSTEM (Figure 3-1)……………………………….194
FUEL SYSTEM (Figure 3-2)……………………………….198
THROTTLE (Figure 3-3)………………………………….200
ELECTRONIC FOOT PEDAL MOUNT (Figure 3-4)…………………202
THROTTLE PEDAL (Figure 3-5)…………………………….204
THROTTLE PEDAL (Figure 3-6)…………………………….206
THROTTLE PEDAL (Figure 3-7)…………………………….208
4 ELECTRICAL SYSTEM……………………………………….211
ELECTRICAL (Figure 4-1)………………………………..216
ELECTRICAL (Figure 4-2)………………………………..220
ELECTRICAL (Figure 4-3)………………………………..222
ELECTRICAL (Figure 4-4)………………………………..224
ELECTRICAL (Figure 4-5)………………………………..228
INSTRUMENT PANEL (Figure 4-6)…………………………..230
INSTRUMENT PANEL (Figure 4-7)…………………………..234
CONTROL PANEL (Figure 4-8)……………………………..236
CONTROL PANEL (Figure 4-9)……………………………..238
LIGHT CONTROLS (Figure 4-10)……………………………240
LIGHTS (Figure 4-11)…………………………………..242
LIGHTS (Figure 4-12)…………………………………..246
LIGHTS (Figure 4-13)…………………………………..250
WIRE HARNESS (Figure 4-14)……………………………..252
WIRE HARNESS (Figure 4-15)……………………………..254
WIRE HARNESS (Figure 4-16)……………………………..256
WIRE HARNESS (Figure 4-17)……………………………..258
WIRE HARNESS (Figure 4-18)……………………………..260
WIRE HARNESS (Figure 4-19)……………………………..262
WIRE HARNESS (Figure 4-20)……………………………..264
WIRE HARNESS (Figure 4-21)……………………………..266
WIRE HARNESS (Figure 4-22)……………………………..268
WIRE HARNESS (Figure 4-23)……………………………..270
WIRE HARNESS (Figure 4-24)……………………………..272
WIRE HARNESS (Figure 4-25)……………………………..274
WIRE HARNESS (Figure 4-26)……………………………..276
WIRE HARNESS (Figure 4-27)……………………………..278
WIRE HARNESS (Figure 4-28)……………………………..280
WIRE HARNESS (Figure 4-29)……………………………..281
WIRE HARNESS (Figure 4-30)……………………………..282
WIRE HARNESS (Figure 4-31)……………………………..284
WIRE HARNESS (Figure 4-32)……………………………..286
WIRE HARNESS (Figure 4-33)……………………………..288
WIRE HARNESS (Figure 4-34)……………………………..289
WIRE HARNESS (Figure 4-35)……………………………..290
WIRE HARNESS (Figure 4-36)……………………………..292
WIRE HARNESS (Figure 4-37)……………………………..294
WIRE HARNESS (Figure 4-38)……………………………..295
WIRE HARNESS (Figure 4-39)……………………………..296
WIRE HARNESS (Figure 4-40)……………………………..298
WIRE HARNESS (Figure 4-41)……………………………..300
WIRE HARNESS (Figure 4-42)……………………………..301
WIRE HARNESS (Figure 4-43)……………………………..302
WIRE HARNESS (Figure 4-44)……………………………..304
WIRE HARNESS (Figure 4-45)……………………………..306
WIRE HARNESS (Figure 4-46)……………………………..308
WIRE HARNESS (Figure 4-47)……………………………..309
WIRE HARNESS (Figure 4-48)……………………………..310
WIRE HARNESS (Figure 4-49)……………………………..311
WIRE HARNESS (Figure 4-50)……………………………..312
WIRE HARNESS (Figure 4-51)……………………………..313
5 TRANSMISSION……………………………………………315
TRANSMISSION ATTACHING PARTS (Figure 5-1)………………..318
TRANSMISSION MOUNT AND ATTACHING PARTS (Figure 5-2)……….322
TRANSMISSION ATTACHING PARTS (Figure 5-3)………………..324
TRANSMISSION HYDRAULIC LINES (Figure 5-4)………………..326
TRANSMISSION HYDRAULIC LINES (Figure 5-5)………………..328
TRANSMISSION (Figure 5-6)………………………………330
TRANSMISSION (Figure 5-7)………………………………333
TRANSMISSION (Figure 5-8)………………………………334
TRANSMISSION (Figure 5-9)………………………………336
TRANSMISSION (Figure 5-10)……………………………..340
TRANSMISSION (Figure 5-11)……………………………..344
TRANSMISSION (Figure 5-12)……………………………..348
TRANSMISSION (Figure 5-13)……………………………..352
TRANSMISSION (Figure 5-14)……………………………..356
TRANSMISSION (Figure 5-15)……………………………..358
TRANSMISSION (Figure 5-16)……………………………..360
6 DRIVE AXLE……………………………………………..363
DRIVE AXLE (Figure 6-1)………………………………..366
DRIVE AXLE (Figure 6-2)………………………………..370
DIFFERENTIAL ASSEMBLY (Figure 6-3)………………………374
PARK BRAKE (Figure 6-4)………………………………..378
BRAKE ASSEMBLY (Figure 6-5)…………………………….380
DRIVE SHAFT (Figure 6-6)……………………………….382
7 STEERING SYSTEM…………………………………………385
STEERING HOUSING AND CONTROL UNIT (Figure 7-1)……………388
STEERING HYDRAULICS (Figure 7-2)………………………..390
STEERING HYDRAULICS (Figure 7-3)………………………..392
STEERING CYLINDER (Figure 7-4)………………………….394
STEERING CYLINDER (Figure 7-5)………………………….396
STEERING PUMP (Figure 7-6)……………………………..398
STEERING CONTROL (Figure 7-7)…………………………..400
STEERING AXLE (Figure 7-8)……………………………..402
8 BRAKE SYSTEM……………………………………………405
BRAKE LINES (Figure 8-1)……………………………….408
BRAKE LINES (Figure 8-2)……………………………….412
BRAKE PEDAL LINKAGE (Figure 8-3)………………………..416
BRAKE PEDAL LINKAGE (Figure 8-4)………………………..420
BRAKE CHECK VALVE (Figure 8-5)………………………….424
BRAKE CHECK VALVE (Figure 8-6)………………………….426
BRAKE SYSTEM (Figure 8-7)………………………………428
9 HYDRAULIC SYSTEM………………………………………..431
HYDRAULIC LINES (Figure 9-1)……………………………436
OIL COOLER AND ATTACHING PARTS (Figure 9-2)………………440
HYDRAULIC LINES (Figure 9-3)……………………………442
HYDRAULIC LINES (Figure 9-4)……………………………446
HYDRAULIC LINES (Figure 9-5)……………………………450
HYDRAULIC LINES (Figure 9-6)……………………………452
HYDRAULIC LINES (Figure 9-7)……………………………455
HYDRAULIC LINES (Figure 9-8)……………………………456
HYDRAULIC CONTROL (Figure 9-9)………………………….458
HYDRAULIC (Figure 9-10)………………………………..462
HYDRAULIC (Figure 9-11)………………………………..464
HYDRAULIC (Figure 9-12)………………………………..468
HYDRAULIC SOLENOID VALVE ATTACHING PARTS (Figure 9-13)…….470
HYDRAULIC SOLENOID VALVE (Figure 9-14)…………………..472
HYDRAULIC PILOT CONTROL VALVE (Figure 9-15)………………474
HYDRAULIC PILOT CONTROL SUPPLY VALVE (Figure 9-16)………..476
HYDRAULIC RELIEF VALVE (Figure 9-17)…………………….478
HYDRAULIC PUMP (Figure 9-18)……………………………480
HYDRAULIC TANK (Figure 9-19)……………………………482
HYDRAULIC TANK (Figure 9-20)……………………………484
BRAKE COOLING SYSTEM (Figure 9-21)………………………486
BRAKE COOLING SYSTEM (Figure 9-22)………………………488
BRAKE COOLING SYSTEM (Figure 9-23)………………………490
BRAKE COOLING SYSTEM (Figure 9-24)………………………492
BRAKE COOLING SYSTEM (Figure 9-25)………………………494
TILT CYLINDER (Figure 9-26)…………………………….496
TILT CYLINDER (Figure 9-27)…………………………….498
TILT CYLINDER (Figure 9-28)…………………………….500
TILT CYLINDER (Figure 9-29)…………………………….502
10 MAST-TWO STAGE VISTA……………………………………505
OUTER MAST (Figure 10-1)……………………………….508
INNER MAST (Figure 10-2)……………………………….512
MAIN LIFT (Figure 10-3)………………………………..516
MAIN LIFT (Figure 10-4)………………………………..520
LIFT CYLINDER (Figure 10-5)…………………………….524
LIFT CYLINDER (Figure 10-6)…………………………….526
HEADER HOSE (Figure 10-7)………………………………530
MAST INSTALLATION (Figure 10-8)…………………………534
CARRIAGE (Figure 10-9)…………………………………536
CARRIAGE (Figure 10-10)………………………………..538
CARRIAGE (Figure 10-11)………………………………..540
FORK POSITIONER AND SIDE-SHIFT CYLINDER (Figure 10-12)…….542
SOLENOID VALVE (Figure 10-13)…………………………..544
11 MAST WITH EMPTY CONTAINER HANDLER………………………..547
OUTER MAST (Figure 11-1)……………………………….552
INNER MAST (Figure 11-2)……………………………….554
MAIN LIFT (Figure 11-3)………………………………..556
MAIN LIFT (Figure 11-4)………………………………..560
LIFT CYLINDER (Figure 11-5)…………………………….564
LIFT CYLINDER ATTACHING PARTS (Figure 11-6)………………566
WEAR PLATES (Figure 11-7)………………………………568
VERTICAL END BEAM (Figure 11-8)…………………………570
HYDRAULIC SYSTEM (Figure 11-9)………………………….572
HYDRAULIC SYSTEM (Figure 11-10)…………………………574
EMPTY HANDLER (Figure 11-11)……………………………576
WEAR PADS (Figure 11-12)……………………………….580
SLAVE BEAM (Figure 11-13)………………………………582
HYDRAULIC SYSTEM (Figure 11-14)…………………………584
DOUBLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-15)….586
HYDRAULIC SYSTEM (Figure 11-16)…………………………588
SINGLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY (Figure 11-17)….590
HYDRAULIC SYSTEM (Figure 11-18)…………………………592
VERTICAL TWIST LOCK HEAD ASSEMBLY (Figure 11-19)………….594
TWIST LOCK CYLINDER (Figure 11-20)………………………598
TWIST LOCK CYLINDER (Figure 11-21)………………………600
HYDRAULIC SYSTEM (Figure 11-22)…………………………602
SPRING LOADED HOOK HEAD ASSEMBLY (Figure 11-23)…………..604
VALVE ASSEMBLY (Figure 11-24)…………………………..606
VALVE ASSEMBLY (Figure 11-25)…………………………..607
VALVE ASSEMBLY (Figure 11-26)…………………………..608
EXTENSION CYLINDER (Figure 11-27)……………………….610
EXTENSION CYLINDER (Figure 11-28)……………………….612
SIDE-SHIFT CYLINDER (Figure 11-29)………………………614
SIDE-SHIFT CYLINDER (Figure 11-30)………………………616
ELECTRICAL SYSTEM (Figure 11-31)………………………..618
ELECTRICAL SYSTEM (Figure 11-32)………………………..620
ELECTRICAL SYSTEM (Figure 11-33)………………………..622
HEADER HOSE (Figure 11-34)……………………………..624
HEADER HOSE (Figure 11-35)……………………………..626
AUXILIARY ATTACHMENTS (Figure 11-36)…………………….630
MAST INSTALLATION (Figure 11-37)………………………..632
WIRE HARNESS (Figure 11-38)…………………………….634
WIRE HARNESS (Figure 11-39)…………………………….636
WIRE HARNESS (Figure 11-40)…………………………….637
12 OPTIONS……………………………………………….639
WHEEL AND TIRE (Figure 12-1)……………………………642
WHEEL AND TIRE (Figure 12-2)……………………………644
WHEEL AND TIRE (Figure 12-3)……………………………645
WHEEL AND TIRE (Figure 12-4)……………………………646
FORKS (Figure 12-5)……………………………………648
FORKS (Figure 12-6)……………………………………650
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V