2003-2006 Yamaha Yfm450 Wolverine 450 Service Repair Manual
FILE DETAILS:
2003-2006 Yamaha Yfm450 Wolverine 450 Service Repair Manual
LANGUAGE:ENGLISH
PAGES:475
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
2003-2006 Yamaha Yfm450 Wolverine 450 Service Repair Manual
HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations.
EXPLODED DIAGRAMS
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.
1. An easy-to-see exploded diagram 4 is provided for removal and disassembly jobs.
2. Numbers 5 are given in the order of the jobs in the exploded diagram. A number that is enclosed by a circle indicates a disassembly step.
3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks 6. The meanings of the symbol marks are given on the next page.
4. A job instruction chart 7 accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc.
5. For jobs requiring more information, the step-by-step format supplements 8 are given in addition to the exploded diagram and the job instruction chart.
TABLE OF CONTENTS:
2003-2006 Yamaha Yfm450 Wolverine 450 Service Repair Manual
Yamaha Wolverine 450 Service Manual.............................. 0 2006 YFM45FX Supplementary Manual................................ 3 How to use this Manual....................................... 1 Symbols...................................................... 2 Contents..................................................... 3 General Identification....................................... 5 Vehicle Identification................................... 5 Specifications............................................... 6 General Specifications................................... 6 Maintenance Specifications............................... 8 Coolant Flow Diagrams.................................... 11 Cable Routing............................................ 13 Periodic Checks and Adjustments.............................. 25 Introduction............................................. 25 Periodic Maintenace Chart for Emission Control System.... 25 General Maintenance and Lubrication...................... 26 Seat, Fenders and Fuel Tank.............................. 27 Footrest Boards.......................................... 33 Chassis.................................................. 34 Electrical............................................... 38 Engine....................................................... 40 Engine Removal........................................... 40 Cylinder Head............................................ 45 A.C. Magneto............................................. 51 Crankcase................................................ 55 Transmission............................................. 58 Middle Gear.............................................. 60 Cooling System............................................... 62 Radiator................................................. 62 Drive Train.................................................. 64 Front Constant Velocity Joints and Differential Gear..... 64 Rear Axle/Final Drive Gear and Drive Shaft............... 75 Chassis...................................................... 76 Front and Rear Wheels.................................... 76 Front and Rear Brakes.................................... 81 Steering System.......................................... 83 Front Arms and Front Shock Absorbers..................... 87 Rear Shock Absorbers and Swingarm........................ 89 Electrical................................................... 91 Electrical Componants.................................... 91 Checking the Switch...................................... 92 Electrical Starting System............................... 94 Lighting System.......................................... 95 Signaling System......................................... 98 2WD/4WD Selecting System.................................101 Wiring Diagram...............................................106 2003-2006 YFM450FA Service Manual................................109 How to use this Manual...........................................107 Index............................................................109 Table of Contents................................................110 Chapter 1 General Information....................................120 Machine Identification.......................................120 Features.....................................................121 Important Information........................................127 Checking of Connections......................................129 Special Tools................................................130 Chapter 2 Specifications.........................................135 General Specifications.......................................135 Maintenance Specifications...................................138 How to use the Conversion Table..............................154 General Torque Specifications................................154 Lubrication Points and Lubricant Types.......................155 Coolant Flow Diagrams........................................156 Oil Flow Diagrams............................................158 Cable Routing................................................161 Chapter 3 Periodic Checks and Adjustments........................171 Introduction.................................................171 Periodic Maintenance/Lubrication.............................171 Seat, Carriers, Fenders and Fuel Tank........................173 Footrest Boards..............................................179 Engine.......................................................180 Chassis......................................................206 Electrical...................................................225 Chapter 4 Engine.................................................234 Engine Removal...............................................234 Cylinder Head................................................241 Camshafts, Rocker Arms and Valves............................249 Cylinder and Piston..........................................260 Recoil Starter and AC Magneto................................267 Primary and Secondary Sheaves................................275 Clutch.......................................................284 Crankcase....................................................289 Crankshaft and Oil Pump......................................298 Transmission.................................................303 Middle Gear..................................................309 Chapter 5 Cooling System.........................................322 Radiator.....................................................322 Thermostat...................................................326 Water Pump...................................................328 Chapter 6 Carburetion............................................333 Carburetor...................................................333 Chapter 7 Drive Train............................................340 Troubleshooting..............................................340 Front Constant Velocity Joints and Differential Gear.........343 Rear Axle/Final Drive Gear and Drive Shaft...................356 Chapter 8 Chassis................................................371 Front and Rear Wheels........................................371 Front and Rear Brakes........................................376 Steering System..............................................400 Front Arms and Front Shock Absorber..........................412 Rear Shock Absorber and Swingarm.............................418 Chapter 9 Electrical.............................................423 Electrical Components........................................423 Checking the Switch..........................................424 Checking the Bulbs and Bulb Sockets..........................428 Ignition System..............................................431 Electrical Starting System...................................437 Charging System..............................................444 Lighting System..............................................447 Signal System................................................452 Cooling System...............................................459 2WD/4WD Selecting System.....................................464 Chapter 10 Troubleshooting.......................................469 Starting Failure/Hard Starting...............................469 Poor Idle Speed Performance..................................470 Poor Medium and High-Speed Performance.......................470 Faulty Drive Train...........................................471 Faulty Gear Shifting.........................................472 Faulty Clutch Performance....................................472 Overheating..................................................473 Faulty Brake.................................................473 Shock Absorber Malfunction...................................474 Unstable Handling............................................474 Lighting System..............................................474 Wiring Diagram...................................................475
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Abel Alijah –
Great Price for the Manual I needed