2002-2008 Mazda RX8 Service Manual – PDF DOWNLOAD
FILE DETAILS:
2002-2008 Mazda RX8 Service Manual – PDF DOWNLOAD
Language : English
Pages : 2524
Downloadable : Yes
File Type : PDF
Size: 85.7 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2002-2008 Mazda RX8 Service Manual – PDF DOWNLOAD
GENERAL INFORMATION
How to use this Manual: (w)
Range of Topics
• This manual contains procedures for performing all required service operations. The procedures are
divided into the following five basic operations:
Removal/Installation
Disassembly/Assembly
Replacement
Inspection
Adjustment
• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation
of parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.
TABLE OF CONTENTS:
2002-2008 Mazda RX8 Service Manual – PDF DOWNLOAD
HOW TO USE THIS MANUAL 1
Range of Topics 1
Service Procedure 1
Inspection, adjustment 1
Repair procedure 1
Symbols 3
Advisory Messages 4
Warning 4
Caution 4
Note 4
Specification 4
Upper and lower limits 4
Troubleshooting Procedure 5
Basic flow of troubleshooting 5
DTC troubleshooting flow (on-board diagnostic) 5
Diagnostic index 5
Quick diagnosis chart (If mentioned) 6
Symptom troubleshooting 6
Procedures for Use 6
Using the basic inspection (section 05) 6
Using the DTC troubleshooting flow 7
Using the diagnostic index 8
Using the quick diagnosis chart 9
Using the symptom troubleshooting 9
SERVICE CAUTIONS 11
Protection of the Vehicle 11
Preparation of Tools and Measuring Equipment 11
Special Service Tools 11
Disconnection of the Negative Battery Cable 11
Oil Leakage Inspection 12
Using UV light (black light) 12
Not using UV light (black light) 12
Removal of Parts 13
Disassembly 13
Inspection During Removal, Disassembly 13
Arrangement of Parts 14
Cleaning of Parts 14
Reassembly 14
Adjustment 15
Rubber Parts and Tubing 15
Hose Clamps 16
Torque Formulas 16
Vise 17
Dynamometer 17
IDENTIFICATION NUMBER LOCATIONS 18
Vehicle Identification Number (VIN) 18
Chassis Number 18
Engine Identification Number 18
SCHEDULED MAINTENANCE 19
Scheduled Maintenance Table 19
Schedule 1 : (Normal driving conditions) U S A 19
Schedule 2 : Canada, Puerto Rico and (Unique driving conditions) U S A 20
Schedule 3: Except for U S A , Canada and Puerto RIco 22
PRE-DELIVERY INSPECTION 25
Pre-Delivery Inspection Table 25
Exterior 25
Under hood?engine off 25
Interior 26
Under hood?engine running at operating temperature 27
On hoist 27
Road test 27
After road test 28
JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITIONS 29
Jacking Positions 29
Front 29
Rear 29
Vehicle Lift Positions 29
Front and rear 29
Safety Stand Positions 30
Front and rear 30
TIEDOWN HOOK 31
TOWING 33
Towing 33
ELECTRICAL SYSTEM 34
Electrical Parts 34
Battery cable 34
Wiring harness 34
Connectors 34
Disconnecting connectors 35
Locking connector 35
Inspection 35
Terminals 37
Inspection 37
Replacement 37
Sensors, Switches, and Relays 37
Wiring Harness 38
Wiring color codes 38
Fuse 39
Replacement 39
Direction of View for Connector 39
Part-side connector 40
Vehicle harness-side connector 40
Other 40
Electrical Troubleshooting Tools 41
Jumper wire 41
Voltmeter 41
Ohmmeter 41
Precautions Before Welding 42
SAE STANDARDS 43
ABBREVIATIONS 45
UNITS 47
Conversion to SI Units (Système International d’Unités) 47
Rounding Off 47
Upper and Lower Limits 48
INSTALLATION OF RADIO SYSTEM 49
FOREWORD 50
INTERMITTENT CONCERN TROUBLESHOOTING 51
Vibration Method 51
Inspection Method for Switch Connectors or Wires 51
Inspection Method for Sensor Connectors or Wires 52
Inspection Method for Sensors 52
Inspection Method for Actuators or Relays 53
Water Sprinkling Method 53
ENGINE SYMPTOM TROUBLESHOOTING 55
QUICK DIAGNOSTIC CHART 58
NO 1 MELTING OF MAIN OR OTHER FUSES 64
NO 2 MIL COMES ON 66
NO 3 WILL NOT CRANK 67
NO 4 HARD TO START/LONG CRANK/ERRATIC START/ERRATIC CRANK 73
NO 5 ENGINE STALLS-AFTER START/AT IDLE 80
NO 6 CRANKS NORMALLY BUT WILL NOT START 92
NO 7 SLOW RETURN TO IDLE 102
NO 8 ENGINE RUNS ROUGH/ROLLING IDLE 104
NO 9 FAST IDLE/RUNS ON 115
NO 10 LOW IDLE/STALLS DURING DECELERATION 119
NO 11 ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE, SURGES 126
NO 12 LACK/LOSS OF POWER-ACCELERATION/CRUISE 137
NO 13 KNOCKING/PINGING/DETONATION-ACCELERATION/CRUISE 147
NO 14 POOR FUEL ECONOMY 152
NO 15 EMISSION COMPLIANCE 159
NO 16 HIGH OIL CONSUMPTION/LEAKAGE 164
NO 17 COOLING SYSTEM CONCERNS-OVERHEATING 166
NO 18 COOLING SYSTEM CONCERNS-RUNS COLD 169
NO 19 EXHAUST SMOKE 171
NO 20 FUEL ODOR (IN ENGINE COMPARTMENT) 175
NO 21 ENGINE NOISE 178
NO 22 VIBRATION CONCERNS (ENGINE) 180
NO 23 A/C DOES NOT WORK SUFFICIENTLY 181
NO 24 A/C IS ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY 183
NO 25 A/C DOES NOT CUT OFF UNDER WIDE OPEN THROTTLE CONDITIONS 185
NO 26 EXHAUST SULPHUR SMELL 186
NO 27 FUEL REFILL CONCERNS 188
NO 28 FUEL FILLING SHUT OFF ISSUES 190
NO 29 SPARK PLUG CONDITION 192
A/C Cut-off Control System Inspection 199
Auxiliary Port Valve (APV) Control Inspection 200
Cooling Fan Control System Inspection 201
Drive-by-wire Control System Inspection 204
Engine coolant temperature compensation inspection 204
Load compensation inspection 205
Throttle position (TP) sweep inspection 207
Evaporative System Test 208
Evaporative system test outline 208
Evaporative system leak inspection using leak tester 208
Fuel Injector Operation Inspection 211
Fuel injector (FP1) (RP1) operation inspection 211
Fuel injector (FS) (RS) operation inspection 212
Fuel injector (FP2) (RP2) operation inspection (13B-MSP (High Power)) 214
Fuel Pump Control System Inspection 216
Fuel Pump Operation Inspection 217
Fuel Pump Speed Control Operation Inspection 218
Input Signal System Investigation Procedure 219
Finding unusual signals 219
Locating the source of unusual signals 219
Hall or piezo-electric type (TP sensor, APP sensor, APV position sensor and BARO sensor) 220
Investigate the input signal system for hall or piezo-electric type 220
Investigate the standard power supply system for hall or piezo-electric type 220
Investigate the GND system for hall or piezo-electric type 221
Hot wire type (fuel tank level sensor and mass air flow (MAF) sensor) 221
Investigate the GND system for hot wire type 221
Investigate the input signal system for hot wire type 221
Investigate the electrical supply system for hot wire type 222
Thermistor type (IAT sensor and ECT sensor) 222
Investigate the input signal system for thermistor type 223
Investigate the GND system for thermistor type 223
Intake Manifold Vacuum Inspection 224
Main Relay Operation Inspection 225
Metering Oil Pump Control Inspection 226
Purge Control System Inspection 227
Rotor Balance Test 229
Secondary Air Injection (AIR) System Inspection 230
Secondary Shutter Valve (SSV) Operation Inspection 232
Spark Test 233
Variable Dynamic Effect Intake-air (VDI) Operation Inspection 235
Variable Fresh Air Duct (VFAD) Control System Operation Inspection (13B-MSP (High Power)) 237
MECHANICAL 238
MECHANICAL 238
LOCATION INDEX 238
ENGINE COVER REMOVAL/INSTALLATION 239
DRIVE BELT 240
DRIVE BELT DEFLECTION/TENSION INSPECTION 240
DRIVE BELT ADJUSTMENT 242
Generator Drive Belt 242
A/C Drive Belt 242
DRIVE BELT REPLACEMENT 244
Generator Drive Belt 244
A/C Drive Belt 245
MECHANICAL 247
COMPRESSION INSPECTION 247
REAR OIL SEAL 249
REAR OIL SEAL REPLACEMENT 249
Counterweight Removal Note 249
Rear Oil Seal Removal Note 250
Rear Oil Seal Installation Note 250
Counterweight Installation Note 251
MECHANICAL 252
ENGINE REMOVAL/INSTALLATION 252
Oil Hose Removal Note 257
Power Plant Frame, Crossmember Bolt Removal/Installation Note 257
Oil Hose Installation Note 258
ENGINE DISASSEMBLY/ASSEMBLY 258
ENGINE TUNE-UP 260
Engine Tune-up Preparation 260
Ignition Timing Inspection 260
Idle Speed Inspection 261
Idle Mixture Inspection 262
LUBRICATION SYSTEM 263
LUBRICATION SYSTEM LOCATION INDEX 263
OIL PRESSURE 265
OIL PRESSURE INSPECTION 265
ENGINE OIL 267
ENGINE OIL LEVEL INSPECTION 267
ENGINE OIL REPLACEMENT 268
OIL FILTER 270
OIL FILTER REPLACEMENT 270
Tokyo Roki 270
Denso 271
OIL COOLER 273
OIL COOLER REMOVAL/INSTALLATION 273
Oil Cooler Hose Removal Note 275
OIL PAN 276
OIL PAN REMOVAL/INSTALLATION 276
Oil Pan Component Removal Note 278
Oil Pan Component Installation Note 278
METERING OIL PUMP 280
METERING OIL PUMP REMOVAL/INSTALLATION 280
OIL NOZZLE REMOVAL/INSTALLATION 282
METERING OIL PUMP INSPECTION 284
Metering Oil Pump Voltage Inspection 284
Metering Oil Pump Resistance Inspection 284
Positioning Switch Resistance Inspection 284
Oil Nozzle Inspection 285
Oil Leakage Inspection 285
Clogging Inspection 286
COOLING SYSTEM 287
COOLING SYSTEM LOCATION INDEX 287
ENGINE COOLANT 289
COOLING SYSTEM SERVICE WARNINGS 289
ENGINE COOLANT LEVEL INSPECTION 289
ENGINE COOLANT PROTECTION INSPECTION 289
ENGINE COOLANT REPLACEMENT 290
ENGINE COOLANT LEAKAGE INSPECTION 293
COOLING SYSTEM CAP 295
COOLING SYSTEM CAP INSPECTION 295
COOLANT RESERVE TANK 296
COOLANT RESERVE TANK REMOVAL/INSTALLATION 296
RADIATOR 298
RADIATOR REMOVAL/INSTALLATION 298
THERMOSTAT 301
THERMOSTAT REMOVAL/INSTALLATION 301
Thermostat Installation Note 303
THERMOSTAT INSPECTION 303
WATER PUMP 304
WATER PUMP REMOVAL/INSTALLATION 304
COOLING FAN 306
FAN MOTOR REMOVAL/INSTALLATION 306
FAN MOTOR INSPECTION 308
Part inspection 308
INTAKE-AIR SYSTEM 309
INTAKE-AIR SYSTEM LOCATION INDEX 309
INTAKE-AIR SYSTEM DIAGRAM 311
INTAKE-AIR SYSTEM HOSE ROUTING DIAGRAM 312
INTAKE-AIR SYSTEM MANIFOLD VACUUM INSPECTION 313
INTAKE-AIR SYSTEM REMOVAL/INSTALLATION 314
Fresh-air Duct Removal Note 316
Fresh-air Duct Installation Note 316
Air Cleaner Insulator Installation Note 317
Air Hose Installation Note 317
INTAKE-AIR SYSTEM INSPECTION 318
Air Hose Inspection 318
Hose Inspection 318
Fresh-air Duct Inspection 318
Air Cleaner Insulator Inspection 319
AIR CLEANER 320
AIR CLEANER ELEMENT INSPECTION 320
THROTTLE BODY 321
THROTTLE BODY INSPECTION 321
Resistance Inspection 321
Circuit Open/Short Inspection 322
Open circuit 322
Short circuit 322
Throttle Valve Inspection 322
INTAKE MANIFOLD 324
INTAKE MANIFOLD REMOVAL/INSTALLATION 324
Intake Manifold Installation Note 327
INTAKE MANIFOLD DISASSEMBLY/ASSEMBLY 329
VDI Valve Assembly Note 330
VARIABLE FRESH AIR DUCT SOLENOID VALVE 331
VARIABLE FRESH AIR DUCT (VFAD) SOLENOID VALVE INSPECTION (13B-MSP (HIGH POWER)) 331
Circuit Open/Short Inspection 331
Open circuit 332
Short circuit 332
VARIABLE FRESH AIR DUCT ACTUATOR 333
VARIABLE FRESH AIR DUCT (VFAD) ACTUATOR INSPECTION (13B-MSP (HIGH POWER)) 333
SECONDARY SHUTTER VALVE SOLENOID VALVE 334
SECONDARY SHUTTER VALVE (SSV) SOLENOID VALVE INSPECTION 334
Circuit Open/Short Inspection 334
Open circuit 335
Short circuit 335
SECONDARY SHUTTER VALVE ACTUATOR 336
SECONDARY SHUTTER VALVE (SSV) ACTUATOR INSPECTION 336
VARIABLE DYNAMIC EFFECT INTAKE-AIR SOLENOID VALVE 337
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) SOLENOID VALVE INSPECTION 337
Circuit Open/Short Inspection 337
Open circuit 338
Short circuit 338
VARIABLE DYNAMIC EFFECT INTAKE-AIR ACTUATOR 339
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) ACTUATOR INSPECTION 339
AUXILIARY PORT VALVE MOTOR 340
AUXILIARY PORT VALVE (APV) MOTOR INSPECTION (13B-MSP (HIGH POWER)) 340
Resistance Inspection 340
Operation Inspection 340
Circuit Open/Short Inspection 341
Open circuit 341
Short circuit 342
CHECK VALVE 343
CHECK VALVE (ONE-WAY) INSPECTION 343
ACCELERATOR PEDAL 344
ACCELERATOR PEDAL REMOVAL/INSTALLATION 344
FUEL SYSTEM 345
FUEL SYSTEM LOCATION INDEX 345
FUEL SYSTEM DIAGRAM 347
BEFORE REPAIR PROCEDURE 347
Fuel Line Safety Procedure 348
AFTER REPAIR PROCEDURE 349
Fuel Leakage Inspection 349
FUEL LINE PRESSURE INSPECTION 349
FUEL TANK 353
FUEL TANK REMOVAL/INSTALLATION 353
Cap Removal Note 357
Fuel-filler Pipe Removal Note 357
Cap Installation Note 358
Joint Hose Installation Note 359
FUEL TANK INSPECTION 360
NONRETURN VALVE 362
NONRETURN VALVE INSPECTION 362
FUEL PUMP 363
FUEL PUMP UNIT REMOVAL/INSTALLATION 363
Fuel Pump Cap Removal Note 366
Fuel Pump Unit Removal Note 366
Fuel Pump Cap Installation Note 366
Fuel Leak Inspection After Pump Unit Installation 367
Service Hole Cover Installation Note 368
FUEL PUMP UNIT INSPECTION 369
Fuel Pump Operation Inspection 369
Without Using WDS or equivalent 369
Using WDS or equivalent 370
Fuel Pump Controlling System Inspection 371
Without Using WDS or equivalent 371
Using WDS or equivalent 372
Continuity Inspection 372
Circuit Open/Short Inspection 373
Open circuit 373
Short circuit 373
Hold Pressure Inspection 373
FUEL PUMP RESISTOR REMOVAL/INSTALLATION 376
FUEL PUMP RESISTOR INSPECTION 377
Resistance Inspection 377
FUEL INJECTOR 378
FUEL INJECTOR REMOVAL/INSTALLATION 378
FUEL INJECTOR INSPECTION 380
Fuel Injector Operation Inspection 380
Fuel injector (FP1, RP1) operation inspection 380
Fuel injector (FP2, RP2) operation inspection 381
Fuel injector (FS, RS) operation inspection 382
Resistance Inspection 384
Circuit Open/Short Inspection 384
Open circuit 385
Short circuit 385
Leakage Inspection 385
Injection volume Inspection 388
Atomization Inspection 390
QUICK CONNECTOR 392
QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION 392
Inside the Engine Compartment 392
Removal 392
Installation 393
Fuel Tank Side (Except for Fuel Shut-off/Rollover Valve) 394
Removal 394
Installation 395
Fuel Shut-off Valve 396
Removal 396
Installation 397
Rollover Valve 398
Removal 398
Installation 399
PULSATION DAMPER 400
PULSATION DAMPER REMOVAL/INSTALLATION 400
PULSATION DAMPER INSPECTION 401
PRESSURE REGULATOR 402
PRESSURE REGULATOR INSPECTION 402
EXHAUST SYSTEM 403
EXHAUST SYSTEM INSPECTION 403
EXHAUST SYSTEM REMOVAL/INSTALLATION 403
Heated Oxygen Sensor Removal Note 405
Engine Mount Bracket (RH) Removal Note 405
Engine Mount Rubber (RH) Removal Note 406
Main Silencer Installation Note 407
Exhaust Manifold Installation Note 407
EXHAUST MANIFOLD INSPECTION 408
EMISSION SYSTEM 409
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM LOCATION INDEX 409
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM DIAGRAM 411
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM REMOVAL/INSTALLATION 412
Evaporative Chamber Installation Note 413
EVAP System Leak Detection Pump Installation Note 413
PURGE SOLENOID VALVE 414
PURGE SOLENOID VALVE INSPECTION 414
Purge Control Inspection 414
Without Using WDS or equivalent 414
Using WDS or equivalent 415
Air flow Inspection 416
CATCH TANK 418
CATCH TANK INSPECTION 418
AIR FILTER (EMISSION SYSTEM) 419
AIR FILTER INSPECTION 419
SECONDARY AIR INJECTION CONTROL VALVE 420
SECONDARY AIR INJECTION (AIR) CONTROL VALVE REMOVAL/INSTALLATION 420
SECONDARY AIR INJECTION (AIR) CONTROL VALVE INSPECTION 420
SECONDARY AIR INJECTION SOLENOID VALVE 422
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE REMOVAL/INSTALLATION 422
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE INSPECTION 423
AIR System Operation Inspection 423
Air flow Inspection 426
SECONDARY AIR INJECTION PUMP 427
SECONDARY AIR INJECTION (AIR) PUMP REMOVAL/INSTALLATION 427
SECONDARY AIR INJECTION (AIR) PUMP INSPECTION 428
Discharging Pressure Inspection 428
Without using WDS or equivalent 428
Using WDS or equivalent 429
Continuity Inspection 430
CHARCOAL CANISTER 431
CHARCOAL CANISTER INSPECTION 431
EVAPORATIVE CHAMBER 432
EVAPORATIVE CHAMBER INSPECTION 432
EVAP SYSTEM LEAK DETECTION PUMP 433
EVAPORATIVE EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP INSPECTION 433
Airflow Inspection 433
Resistance Inspection 433
Circuit Open/Short Inspection 434
ROLLOVER VALVE 436
FUEL SHUT-OFF/ROLLOVER VALVE INSPECTION 436
CHARGING SYSTEM 437
CHARGING SYSTEM LOCATION INDEX 437
BATTERY 438
BATTERY REMOVAL/INSTALLATION 438
Battery Cover Removal Note 439
Battery Installation Note 439
BATTERY INSPECTION 440
Inspection and Verification 440
Battery Condition Test 440
Pin point test 440
Battery 441
Back-up current 441
€Using the battery load tester, apply load current (See BATTERY RECHARGING ) 442
GENERATOR 444
GENERATOR REMOVAL/INSTALLATION 444
GENERATOR INSPECTION 445
Generator warning light 445
Generator 446
Voltage 446
Current 447
Generator Inner Parts 448
Rotor 448
Stator coil 449
Brush 450
Brush spring 450
Rectifier 451
Bearing 451
GENERATOR DISASSEMBLY/ASSEMBLY 452
IGNITION SYSTEM 453
IGNITION SYSTEM LOCATION INDEX 453
IGNITION COIL 454
IGNITION COIL REMOVAL/INSTALLATION 454
IGNITION COIL INSPECTION 455
Ignition Coil With Built-in Power Switch Inspection 455
SPARK PLUG 456
SPARK PLUG REMOVAL/INSTALLATION 456
SPARK PLUG INSPECTION 457
Specification 457
Plug Gap Inspection 457
Cleaning 457
Visual inspection 458
Resistance Inspection 458
HIGH-TENSION LEAD 459
HIGH-TENSION LEAD REMOVAL/INSTALLATION 459
HIGH-TENSION LEAD INSPECTION 460
STARTING SYSTEM 461
STARTING SYSTEM LOCATION INDEX 461
STARTER 462
STARTER REMOVAL/INSTALLATION 462
STARTER INSPECTION 464
On-vehicle Inspection 464
No-load test 464
Magnetic Switch Operation Inspection 465
Pull-out test 465
Return test 465
Pinion Gap Inspection 466
Starter Inner Parts Inspection 467
Armature 467
Magnetic switch 468
Brush and brush holder 469
STARTER DISASSEMBLY/ASSEMBLY 471
STARTER INTERLOCK SWITCH 473
STARTER INTERLOCK SWITCH (MT) INSPECTION 473
CRUISE CONTROL SWITCH 474
CRUISE CONTROL SWITCH INSPECTION 474
PCM REMOVAL/INSTALLATION 475
Not Using the WDS or Equivalent 476
PCM terminal voltage table (Reference) 476
Inspection Using An Oscilloscope (Reference) 493
Throttle control (+) 493
Throttle control (?) 493
Front HO2S heater control 493
Fuel injector (FS, RS) control 494
Field coil control (Generator) 494
Fuel injector (FP1, RP1) control 494
Purge control 495
Generator output voltage 495
Eccentric shaft position sensor 496
Metering oil pump control 1 496
Metering oil pump control 2 496
Metering oil pump control 3 497
Metering oil pump control 4 497
Ignition coil (L/F, L/R, T/F, T/R) 497
Fuel injector (FP2, RF2) control 498
APV motor control (+) 498
APV motor control (?) 498
Using the WDS or Equivalent 499
PCM CONFIGURATION 515
NEUTRAL SWITCH 516
NEUTRAL SWITCH INSPECTION 516
Continuity Inspection 516
Circuit Open/Short Inspection 516
Open circuit 517
Short circuit 517
CLUTCH SWITCH 518
CLUTCH PEDAL POSITION (CPP) SWITCH INSPECTION 518
Continuity Inspection 518
Circuit Open/Short Inspection 518
Open circuit 519
Short circuit 519
METERING OIL PUMP 520
METERING OIL PUMP SWITCH INSPECTION 520
Voltage Inspection 520
Circuit Open/Short Inspection 520
Open circuit 521
Short circuit 521
SECONDARY SUTTER VALVE SWITCH 522
SECONDARY SHUTTER VALVE (SSV) SWITCH INSPECTION 522
Continuity Inspection 522
Circuit Open/Short Inspection 522
Open circuit 523
Short circuit 523
SECONDARY SHUTTER VALVE (SSV) SWITCH REMOVAL/INSTALLATION 524
ENGINE COOLANT TEMPERATURE SENSOR 525
ENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATION 525
ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION 526
Resistance Inspection 526
Circuit Open/Short Inspection 527
Open circuit 527
Short circuit 527
INTAKE AIR TEMPERATURE SENSOR 528
INTAKE AIR TEMPERATURE (IAT) SENSOR INSPECTION 528
Resistance Inspection 528
Circuit Open/Short Inspection 529
Open circuit 529
Short circuit 530
THROTTLE POSITION SENSOR 531
THROTTLE POSITION (TP) SENSOR INSPECTION 531
Voltage Inspection 531
Circuit Open/Short Inspection 531
Open circuit 532
Short circuit 532
ACCELERATOR PEDAL POSITION SENSOR 533
ACCELERATOR PEDAL POSITION (APP) SENSOR INSPECTION 533
Voltage Inspection 533
Circuit Open/Short Inspection 533
Open circuit 534
Short circuit 534
AUXILIARY PORT VALVE POSITION SENSOR 535
AUXILIARY PORT VALVE (APV) POSITION SENSOR INSPECTION 535
MASS AIR FLOW SENSOR 536
MASS AIR FLOW (MAF)/INTAKE AIR TEMPERATURE (IAT) SENSOR REMOVAL/INSTALLATION 536
MAF/IAT Sensor Installation Note 537
Screw Installation Note 537
MASS AIR FLOW (MAF) SENSOR INSPECTION 537
Visual Inspection 537
Voltage Inspection 537
Circuit Open/Short Inspection 538
Open circuit 539
Short circuit 539
HEATED OXYGEN SENSOR 540
FRONT HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION 540
FRONT HEATED OXYGEN SENSOR (HO2S) INSPECTION 541
Front HO2S Current Inspection 541
Front HO2S Heater Resistance Inspection 542
Circuit Open/Short Inspection 542
Open circuit 543
Short circuit 543
REAR HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION 543
Rear HO2S Removal Note 544
REAR HEATED OXYGEN SENSOR (HO2S) INSPECTION 544
Rear HO2S Voltage Inspection 545
Rear HO2S Heater Resistance Inspection 545
Circuit Open/Short Inspection 546
Open circuit 547
Short circuit 547
BAROMETRIC PRESSURE SENSOR 548
BAROMETRIC PRESSURE (BARO) SENSOR REMOVAL/INSTALLATION 548
BAROMETRIC PRESSURE (BARO) SENSOR INSPECTION 548
Voltage Inspection 548
Circuit Open/Short Inspection 549
Open circuit 550
Short circuit 550
KNOCK SENSOR 551
KNOCK SENSOR (KS) REMOVAL/INSTALLATION 551
KNOCK SENSOR (KS) INSPECTION 551
Resistance Inspection 551
Circuit Open/Short Inspection 552
Open circuit 552
Short circuit 552
ECCENTRIC SHAFT POSITION SENSOR 554
ECCENTRIC SHAFT POSITION SENSOR INSPECTION 554
Visual Inspection 554
Resistance Inspection 554
Circuit Open/Short Inspection 554
Open circuit 555
Short circuit 555
ECCENTRIC SHAFT POSITION SENSOR REMOVAL/INSTALLATION 555
ECCENTRIC SHAFT POSITION PLATE 557
ECCENTRIC SHAFT POSITION PLATE INSPECTION 557
ECCENTRIC SHAFT POSITION PLATE REMOVAL/INSTALLATION 557
TECHNICAL DATA 559
ON-BOARD DIAGNOSTIC (ENGINE CONTROL SYSTEM) 564
CONTROL SYSTEM WIRING DIAGRAM 564
MONITORING SYSTEM AND CONTROL SYSTEM DEVICE RELATIONSHIP CHART 566
OBD-II PENDING TROUBLE CODE 567
OBD-II FREEZE FRAME DATA 567
OBD-II ON-BOARD SYSTEM READINESS TEST 567
OBD-II DIAGNOSTIC MONITORING TEST RESULT 567
OBD-II READ/CLEAR DIAGNOSTIC TEST RESULT 567
OBD-II PARAMETER IDENTIFICATION (PID) ACCESS 567
ON-BOARD DIAGNOSTIC TEST 567
DTC Reading Procedure 567
Pending Trouble Code Access Procedure 568
Freeze Frame PID Data Access Procedure 568
On-Board System Readiness Tests Access Procedure 568
PID/DATA Monitor and Record Procedure 569
Diagnostic Monitoring Test Results Access Procedure 569
AFTER REPAIR PROCEDURE 570
OBD-II DRIVE MODE 570
Mode 1 (PCM Adaptive Memory Produce Drive Mode) 571
Mode 3 (HO2S heater, HO2S, and TWC Repair Verification Drive Mode) 571
Mode 6 (EVAP System Repair Verification Drive Mode) 572
DIAGNOSTIC MONITORING TEST RESULTS 573
DTC TABLE 574
DTC P00XX 580
DTC P0030 580
DTC P0031 583
DTC P0032 586
DTC P0037 590
DTC P0038 593
DTC P0076 597
DTC P0077 601
DTC P0101 604
DTC P0102 608
DTC P0103 612
DTC P0107 616
DTC P0108 620
DTC P0111 624
DTC P0112 628
DTC P0113 632
DTC P0117 636
DTC P0118 640
DTC P0122 644
DTC P0123 648
DTC P0125 652
DTC P0126, P0128 655
DTC P0130 661
DTC P0131 664
DTC P0132 668
DTC P0133 672
DTC P0138 677
DTC P0139 681
DTC P0171 686
DTC P0172 693
DTC P02XX 697
DTC P0222 698
DTC P0223 702
DTC P0300 706
DTC P0301, P0302 714
DTC P0327 721
DTC P0328 725
DTC P0335 729
DTC P0336 734
DTC P0410 737
DTC P0420 740
DTC P0441 744
DTC P0442 749
DTC P0443 753
DTC P0446 758
DTC P0455 762
DTC P0456 767
DTC P0461 771
DTC P0462 774
DTC P0463 777
DTC P0480 780
DTC P0481 785
DTC P0500 790
DTC P0505 793
DTC P0506 798
DTC P0507 804
DTC P0562 808
DTC P0564 812
DTC P0571 816
DTC P06XX 820
DTC P0601 821
DTC P0602 823
DTC P0604 825
DTC P0610 827
DTC P0638 829
DTC P0661 832
DTC P0662 836
DTC P07XX 838
DTC P0703 839
DTC P0704 843
DTC P08XX 846
DTC P0850 847
DTC P12XX 850
DTC P1260 851
DTC P15XX 853
DTC P1574 854
DTC P1577 857
DTC P16XX 859
DTC P1686 860
DTC P1687 866
DTC P1688 872
DTC P2004 878
DTC P2006 881
DTC P2008 883
DTC P2017 888
DTC P2070 893
DTC P2096 896
DTC P2097 904
DTC P2101 911
DTC P2106 916
DTC P2107 921
DTC P2108 923
DTC P2109 925
DTC P2112 928
DTC P2119 930
DTC P2122 933
DTC P2123 938
DTC P2127 942
DTC P2128 947
DTC P2135 951
DTC P2136 954
DTC P2138 956
DTC P2195 959
DTC P2196 963
DTC P22XX 966
DTC P2257 967
DTC P2258 971
DTC P2259 975
DTC P2260 979
DTC P2270 982
DTC P2271 986
DTC P24XX 992
DTC P2401 993
DTC P2402 998
DTC P2404 1002
DTC P2405 1005
DTC P2406 1008
DTC P2407 1011
DTC P25XX 1013
DTC P2502 1014
DTC P2503 1018
DTC P2504 1022
05 MANUALTRANSMISSION PDF 0
CLUTCH 1026
CLUTCH 1026
CLUTCH LOCATION INDEX 1026
GENERAL PROCEDURES (CLUTCH) 1027
CLUTCH FLUID 1027
CLUTCH FLUID INSPECTION 1027
CLUTCH FLUID REPLACEMENT 1027
CLUTCH PEDAL 1029
CLUTCH PEDAL ADJUSTMENT 1029
Clutch Pedal Stroke Inspection/Adjustment 1029
Clutch Pedal Play Inspection/Adjustment 1029
Clutch Disengagement Point Inspection 1030
Clutch Switch Inspection 1031
CLUTCH PEDAL REMOVAL/INSTALLATION 1032
Starter Interlock Switch Installation Note 1033
CLUTCH MASTER CYLINDER 1034
CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION 1034
CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY 1035
Snap Ring Disassembly/Assembly Note 1036
CLUTCH RELEASE CYLINDER 1037
CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION 1037
CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY 1038
CLUTCH UNIT 1039
CLUTCH UNIT REMOVAL/INSTALLATION 1039
Clutch Cover, Clutch Disc Removal Note 1040
Oil Seal, Pilot Bearing Removal Note 1040
Flywheel Removal Note 1040
Flywheel Installation Note 1041
Pilot Bearing, Oil Seal Installation Note 1042
Clutch Disc Installation Note 1043
Clutch Cover Installation Note 1043
CLUTCH COVER 1044
CLUTCH COVER INSPECTION 1044
CLUTCH DISC 1045
CLUTCH DISC INSPECTION 1045
CLUTCH RELEASE COLLAR 1046
CLUTCH RELEASE COLLAR INSPECTION 1046
PILOT BEARING 1046
PILOT BEARING INSPECTION 1046
FLYWHEEL 1047
FLYWHEEL INSPECTION 1047
MANUAL TRANSMISSION [Y16M-D] 1048
TRANSMISSION/TRANSAXLE 1048
MANUAL TRANSMISSION LOCATION INDEX 1048
NEUTRAL SWITCH REMOVAL/INSTALLATION 1048
TRANSMISSION/TRANSAXLE OIL 1049
TRANSMISSION OIL INSPECTION 1049
TRANSMISSION OIL REPLACEMENT 1049
OIL SEAL (EXTENSION HOUSING) 1051
OIL SEAL (EXTENSION HOUSING) REPLACEMENT 1051
MANUAL TRANSMISSION 1051
TRANSMISSION REMOVAL/INSTALLATION 1051
Exhaust Manifold Stay Removal Note 1053
Power Plant Frame Removal Note 1053
Propeller Shaft Removal Note 1054
Transmission Removal Note 1054
Transmission Installation Note 1055
Power Plant Frame Installation Note 1056
Shift Lever Component Installation Note 1058
INSPECTION AFTER TRANSMISSION INSTALLATION 1058
TRANSMISSION/TRANSAXLE 1059
TRANSMISSION/TRANSAXLE TECHNICAL DATA 1059
06 AUTO TRANSMISSION PDF 0
AUTOMATIC TRANSMISSION 1062
AUTOMATIC TRANSMISSION LOCATION INDEX 1062
MECHANICAL SYSTEM TEST 1064
Mechanical System Test Preparation 1064
Line Pressure Test 1064
Stall Speed Test 1066
Time Lag Test 1067
ROAD TEST 1068
Road Test Preparation 1068
Shift Diagram 1068
D range (normal mode) 1069
D Range Test 1069
M Range Test 1070
P Position Test 1071
Incorrect Gear Ratio (Slippage) Test 1071
FOREWORD 1072
BASIC INSPECTION 1073
TCM 1075
TCM INSPECTION 1075
Terminal Voltage Table (Reference) 1075
Inspection Using An Oscilloscope (Reference) 1083
Turbine sensor 1083
Vehicle speed 1083
Shift solenoid F control 1083
Shift solenoid B control 1084
Shift solenoid C control 1084
TCC solenoid control (TCC on) 1084
TCC solenoid control (TCC off) 1084
Shift solenoid A control 1085
TCM REMOVAL/INSTALLATION 1086
PID/DATA MONITOR INSPECTION 1087
QUICK DIAGNOSIS CHART 1092
SYMPTOM TROUBLESHOOTING ITEM TABLE 1095
NO 1 VEHICLE DOES NOT MOVE IN D RANGE, OR IN R POSITION 1099
NO 2 VEHICLE DOES NOT MOVE IN R POSITION 1100
NO 3 VEHICLE DOES NOT MOVE IN D AND M RANGES 1102
NO 4 VEHICLE MOVES IN N POSITION 1103
NO 5 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN SHIFTED OUT OF P POSITION 1104
NO 6 EXCESSIVE CREEP 1105
NO 7 NO CREEP AT ALL 1106
NO 8 LOW MAXIMUM SPEED AND POOR ACCELERATION 1108
NO 9 NO SHIFTING 1111
NO 10 DOES NOT SHIFT TO 4GR 1114
NO 11 ABNORMAL SHIFTING 1116
NO 12 FREQUENT SHIFTING 1119
NO 13 SHIFT POINT IS HIGH OR LOW 1120
NO 14 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATION 1121
NO 15 NO KICKDOWN 1124
NO 16 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTING 1125
NO 17 ENGINE FLARES UP OR SLIPS WHEN ACCELERATING VEHICLE 1128
NO 18 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATION 1129
NO 19 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION/RANGE 1130
NO 20 EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING 1133
NO 21 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH (TCC) 1136
NO 22 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS/RANGES 1137
NO 23 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN D RANGE, OR IN R POSITION 1138
NO 24 NO ENGINE BRAKING IN 1GR POSITION OF M RANGE 1139
NO 25 TRANSMISSION OVERHEATS 1141
NO 26 ENGINE STALLS WHEN SHIFTED TO D RANGE, OR IN R POSITION 1143
NO 27 ENGINE STALLS WHEN DRIVING AT SLOW SPEEDS OR STOPPING 1145
NO 28 STARTER DOES NOT WORK 1146
NO 29 GEAR POSITION INDICATOR LIGHT DOES NOT ILLUMINATE IN M RANGE 1147
NO 30 GEAR POSITION INDICATOR LIGHT ILLUMINATES IN D RANGE OR P, N, R POSITIONS 1148
NO 31 DOES NOT UPSHIFT IN M RANGE 1149
NO 32 DOES NOT DOWNSHIFT IN M RANGE 1150
DTC ALL pdf 0
DTC TABLE 1151
DTC P0705 1154
DTC P0706 1158
DTC P0707 1163
DTC P0708 1167
DTC P0711 1171
DTC P0712 1174
DTC P0713 1177
DTC P0715 1182
DTC P0731 1190
DTC P0720 1186
DTC P0732 1195
DTC P0733 1200
DTC P0734 1205
DTC P0740 1210
DTC P0743 1215
DTC P0748 1220
DTC P0751 1225
DTC P0753 1228
DTC P0758 1233
DTC P0761 1238
DTC P0762 1241
DTC P0763 1244
DTC P0766 1249
DTC P0767 1252
DTC P0768 1255
DTC P0841 1260
DTC P0846 1265
DTC P0871 1270
DTC P0882 1275
DTC P0960 1278
DTC P1759 1281
DTC P1764 1284
AFTER REPAIR PROCEDURE 1287
AUTOMATIC TRANSMISSION 1290
AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION 1290
Manual Shaft Lever Component Removal Note 1293
Torque Converter Installation Nuts Removal Note 1293
Power Plant Frame Removal Note 1294
Propeller Shaft Removal Note 1294
Transmission Removal Note 1295
Transmission Installation Note 1295
Power Plant Frame Installation Note 1296
Torque Converter Installation Nuts Installation Note 1298
Manual Shaft Lever Component Installation Note 1299
AUTOMATIC TRANSMISSION FLUID pdf 0
AUTOMATIC TRANSMISSION FLUID 1300
AUTOMATIC TRANSMISSION FLUID (ATF) INSPECTION 1300
Automatic Transmission Fluid (ATF) Condition Inspection 1300
Automatic Transmission Fluid (ATF) Level Inspection 1301
AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT 1302
AUTOMATIC TRANSMISSION SHIFT MECHANISM pdf 0
AUTOMATIC TRANSMISSION SHIFT MECHANISM 1303
SHIFT MECHANISM 1303
AUTOMATIC TRANSMISSION SHIFT MECHANISM LOCATION INDEX 1303
SHIFT LOCK SYSTEM 1304
SHIFT LOCK INSPECTION 1304
KEY INTERLOCK SYSTEM 1304
KEY INTERLOCK INSPECTION 1304
INTERLOCK CABLE INSPECTION 1304
INTERLOCK CABLE ADJUSTMENT 1305
SELECTOR LEVER COMPONENT 1308
SELECTOR LEVER INSPECTION 1308
SELECTOR LEVER COMPONENT INSPECTION 1309
SELECTOR LEVER REMOVAL/INSTALLATION 1309
Manual Shaft Lever Component Removal Note 1312
Interlock Cable Installation Note 1312
Manual Shaft Lever Component Installation Note 1315
STEERING SHIFT SWITCH REMOVAL/INSTALLATION 1315
STEERING SHIFT SWITCH INSPECTION 1316
Terminal Voltage List (Reference) 1316
OIL SEAL (DIFFERENTIAL) pdf 0
OIL SEAL (DIFFERENTIAL) 1318
OIL SEAL REPLACEMENT 1318
CONTROL VALVE BODY pdf 0
CONTROL VALVE BODY 1320
CONTROL VALVE BODY REMOVAL 1320
On-Vehicle Removal 1320
CONTROL VALVE BODY INSTALLATION 1321
On-Vehicle Installation 1321
EXTENSION HOUSING AND PARKING MECHANISM pdf 0
EXTENSION HOUSING AND PARKING MECHANISM 1323
EXTENSION HOUSING, PARKING MECHANISM REMOVAL/INSTALLATION 1323
Extension Housing Removal Note 1325
Extension Housing Installation Note 1325
FLYWHEEL AND DRIVE PLATE pdf 0
FLYWHEEL AND DRIVE PLATE 1326
DRIVE PLATE REMOVAL/INSTALLATION 1326
Drive Plate Removal Note 1327
Drive Plate Installation Note 1327
OIL COOLER pdf 0
OIL COOLER 1329
OIL COOLER FLUSHING 1329
Power Flushing 1330
Repair procedure 1330
Inspecting oil lines and clamps 1330
Back flushing 1330
Forward flushing 1330
OIL COOLER REMOVAL/INSTALLATION 1331
Radiator (In Tank Oil Cooler) Installation Note 1333
Oil Pipe, Hose clamp, Oil hose Installation Note 1333
OIL COOLER DISASSEMBLY/ASSEMBLY 1334
Radiator Outer Tank (In-Tank Oil Cooler) Disassembly Note 1334
Radiator Outer Tank (In Tank Oil Cooler) Assembly Note 1336
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM pdf 0
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM 1338
AUTOMATIC TRANSMISSION INPUT (SENSOR_SWITCH) pdf 0
AUTOMATIC TRANSMISSION INPUT (SENSOR/SWITCH) 1339
TRANSMISSION RANGE (TR) SWITCH INSPECTION 1339
Operating inspection 1339
Continuity Inspection 1339
TRANSMISSION RANGE (TR) SWITCH REMOVAL/INSTALLATION 1341
TRANSMISSION RANGE (TR) SWITCH ADJUSTMENT 1345
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION 1349
On-Vehicle Inspection 1349
Off-Vehicle Inspection 1351
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION 1352
TURBINE SENSOR INSPECTION 1353
Visual Inspection 1353
Element inspection 1353
TURBINE SENSOR REMOVAL/INSTALLATION 1355
VEHICLE SPEED SENSOR (VSS) INSPECTION 1356
Visual Inspection 1356
Element inspection 1356
VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION 1358
OIL PRESSURE SWITCH INSPECTION 1360
On-Vehicle Inspection 1360
Off-Vehicle Inspection 1361
OIL PRESSURE SWITCH REMOVAL/INSTALLATION 1362
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID_INDICATOR LIGHT) pdf 0
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID/INDICATOR LIGHT) 1364
SOLENOID VALVE INSPECTION 1364
Resistance Inspection (On-Vehicle) 1364
Operating Inspection 1365
Resistance Inspection (Off-Vehicle) 1367
SOLENOID VALVE REMOVAL/INSTALLATION 1368
Pressure Control Solenoid 1368
Except Pressure Control Solenoid 1369
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION pdf 0
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION 1371
DTC Reading Procedure 1371
PROPELLER SHAFT 1372
PROPELLER SHAFT LOCATION INDEX 1372
PROPELLER SHAFT REMOVAL/INSTALLATION 1372
For Carbon-Fiber Propeller Shaft 1372
For Steel Propeller Shaft 1373
Propeller Shaft Removal Note 1374
Propeller Shaft Installation Note 1375
PROPELLER SHAFT INSPECTION 1375
For Carbon-Fiber Propeller Shaft 1375
For Steel Propeller Shaft 1377
DRIVE SHAFT 1378
REAR DRIVE SHAFT 1378
REAR DRIVE SHAFT LOCATION INDEX 1378
REAR DRIVE SHAFT INSPECTION 1378
REAR DRIVE SHAFT REMOVAL/INSTALLATION 1378
Locknut Removal Note 1380
Brake Caliper Component Removal Note 1380
Rear Drive Shaft Removal Note 1380
Clip Installation Note 1381
Rear Drive Shaft Installation Note 1382
Locknut Installation Note 1382
REAR DRIVE SHAFT DISASSEMBLY/ASSEMBLY 1382
Boot Band (axle side) Disassembly Note 1383
Boot Band (Differential Side) Disassembly Note 1383
Outer Ring Disassembly Note 1383
Snap Ring, Tripod Joint Disassembly Note 1384
Boot Disassembly Note 1384
Boot Assembly Note 1384
Tripod Joint, Snap Ring Assembly Note 1385
Outer Ring Assembly Note 1385
Boot Band (Differential Side) Assembly Note 1386
Boot Band (Axle Side) Assembly Note 1386
DIFFERENTIAL 1388
DIFFERENTIAL (FF/FR) 1388
REAR DIFFERENTIAL LOCATION INDEX 1388
DIFFERENTIAL OIL 1389
DIFFERENTIAL OIL INSPECTION 1389
DIFFERENTIAL OIL REPLACEMENT 1389
DIFFERENTIAL OIL SEAL 1390
OIL SEAL (SIDE GEAR) REPLACEMENT 1390
OIL SEAL (COMPANION FLANGE) REPLACEMENT 1391
DIFFERENTIAL (FF/FR) 1392
REAR DIFFERENTIAL REMOVAL/INSTALLATION 1392
Brake Caliper Component Removal Note 1393
Rear Drive Shaft, Rear Knuckle Component Removal Note 1393
Rear Differential Removal/Installation Note 1394
Rear Drive Shaft, Rear Knuckle Component Installation Note 1394
REAR DIFFERENTIAL DISASSEMBLY 1395
Differential Component Disassembly Note 1396
Bearing Cap Disassembly Note 1397
Adjustment Shim, Side Bearing Outer Race Disassembly Note 1397
Side Bearing Disassembly Note 1397
Roll Pin Disassembly Note 1398
Locknut Disassembly Note 1398
Companion Flange Disassembly Note 1398
Drive Pinion Component Disassembly Note 1399
Rear Bearing Disassembly Note 1399
Front Bearing Outer Race, Rear Bearing Outer Race Disassembly Note 1399
REAR DIFFERENTIAL ASSEMBLY 1400
Washer Assembly Note 1401
Roll Pin Assembly Note 1402
Ring Gear Assembly Note 1402
Side Bearing Assembly Note 1403
Oil Seal (Side Gear) Assembly Note 1404
Rear Bearing Outer Race Assembly Note 1404
Front Bearing Outer Race Assembly Note 1404
Spacer Assembly Note 1405
Pinion height adjustment 1405
Rear Bearing Assembly Note 1407
Drive Pinion Component Assembly Note 1407
Drive pinion preload adjustment 1407
Oil Seal (Companion Flange) Assembly Note 1408
Locknut Assembly Note 1408
Adjustment Shim Assembly Note 1409
Ring gear backlash adjustment 1409
Bearing Cap Assembly Note 1412
Drive Pinion, Ring Gear Tooth Contact Inspection 1412
TECHNICAL DATA 1414
DRIVELINE/AXLE 1414
DRIVELINE/AXLES 1414
CONVENTIONAL BRAKE SYSTEM 1415
BRAKES 1415
CONVENTIONAL BRAKE SYSTEM LOCATION INDEX 1415
CONVENTIONAL BRAKE SYSTEM 1416
AIR BLEEDING 1416
VACUUM LINE 1417
VACUUM LINE INSPECTION 1417
BRAKE PEDAL 1417
BRAKE PEDAL INSPECTION 1417
Brake Pedal Height Inspection 1417
Brake Pedal Height Adjustment 1418
Brake Pedal Play Inspection 1418
Pedal-to-floor Clearance Inspection 1418
BRAKE PEDAL REMOVAL/INSTALLATION 1419
Brake Switch Installation Note 1420
Brake Switch Connector Installation Note 1421
BRAKE SWITCH 1421
BRAKE SWITCH INSPECTION 1421
MASTER CYLINDER 1422
MASTER CYLINDER REMOVAL/INSTALLATION 1422
Master Cylinder Installation Note 1422
BRAKE FLUID LEVEL SENSOR INSPECTION 1424
POWER BRAKE UNIT 1425
POWER BRAKE UNIT INSPECTION 1425
Without Using SST 1425
Operation inspection 1425
Vacuum function inspection 1425
Vacuum loss function inspection 1425
Using SST 1425
Pre-inspection preparation 1425
Checking for vacuum loss (loaded condition) 1426
Lack of hydraulic pressure inspection 1426
Hydraulic pressure inspection 1426
POWER BRAKE UNIT REMOVAL/INSTALLATION 1427
FRONT BRAKE (DISC) 1428
FRONT BRAKE (DISC) INSPECTION 1428
Brake Judder Repair Hints 1428
Description 1428
Steering wheel vibration 1428
Floor vibration 1428
Brake pedal vibration 1428
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven 1428
The disc plate is deformed by heat 1428
Due to corrosion, the thickness and friction coefficient of disc plate change 1428
Inspection and repair procedure 1429
Lateral runout inspection 1429
Thickness variation inspection 1430
Disc Plate Thickness Inspection 1430
Disc Pad Thickness Inspection 1430
FRONT BRAKE (DISC) REMOVAL/INSTALLATION 1431
Caliper Installation Note 1432
DISC PAD (FRONT) 1433
DISC PAD (FRONT) REPLACEMENT 1433
CALIPER (FRONT) DISASSEMBLY/ASSEMBLY 1434
Piston Disassembly Note 1434
REAR BRAKE (DISC) 1435
REAR BRAKE (DISC) INSPECTION 1435
Brake Judder Repair Hints 1435
Description 1435
Steering wheel vibration 1435
Floor vibration 1435
Brake pedal vibration 1435
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven 1435
The disc plate is deformed by heat 1435
Due to corrosion, the thickness and friction coefficient of disc plate change 1435
Inspection and repair procedure 1436
Lateral runout inspection 1436
Thickness variation inspection 1437
Disc Plate Thickness Inspection 1437
Disc Pad Thickness Inspection 1437
REAR BRAKE (DISC) REMOVAL/INSTALLATION 1438
Disc Plate Removal Note 1439
Disc Plate Installation Note 1439
Caliper Installation Note 1439
Parking Brake Cable Installation Note 1440
DISC PAD (REAR) 1441
DISC PAD (REAR) REPLACEMENT 1441
Caliper Installation Note 1441
CALIPER (REAR) 1442
CALIPER (REAR) DISASSEMBLY/ASSEMBLY 1442
Piston Disassembly Note 1443
Dust Seal, Piston Assembly Note 1443
ANTILOCK BRAKE SYSTEM pdf 0
ANTILOCK BRAKE SYSTEM 1444
ANTILOCK BRAKE SYSTEM 1444
ABS LOCATION INDEX 1444
ABS SYSTEM DIAGRAM 1445
ABS SYSTEM INSPECTION 1446
ABS HYDRAULIC UNIT ON-VEHICLE INSPECTION 1446
Preparation 1446
Operation inspection 1446
ABS HYDRAULIC UNIT/CONTROL MODULE 1448
ABS HU/CM REMOVAL/INSTALLATION 1448
Connector Removal Note 1449
ABS HU/CM Removal/Installation Note 1449
Connector Installation Note 1449
ABS HU/CM INSPECTION 1449
Standard (Reference Value) 1449
FRONT ABS WHEEL-SPEED SENSOR 1454
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION 1454
FRONT ABS WHEEL-SPEED SENSOR INSPECTION 1454
Installation Visual Inspection 1454
Resistance Inspection 1455
Voltage Pattern Inspection 1455
Sensor Output Value Inspection 1455
REAR ABS WHEEL-SPEED SENSOR 1457
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION 1457
REAR ABS WHEEL-SPEED SENSOR INSPECTION 1457
Installation Visual Inspection 1457
Clearance Inspection 1457
Resistance Inspection 1458
Voltage Pattern Inspection 1458
Sensor Output Value Inspection 1458
DYNAMIC STABILITY CONTROL pdf 0
DYNAMIC STABILITY CONTROL 1460
DYNAMIC STABILITY CONTROL 1460
DYNAMIC STABILITY CONTROL LOCATION INDEX 1460
DSC SYSTEM DIAGRAM 1461
DSC SYSTEM INSPECTION 1462
Preparation 1462
ABS Control Inspection 1462
DSC Control Inspection 1464
DSC CONFIGURATION 1465
DSC HYDRAULIC UNIT/CONTROL MODULE 1466
DSC HU/CM REMOVAL/INSTALLATION 1466
Connector Removal Note 1467
DSC HU/CM Removal/Installation Note 1467
Connector Installation Note 1467
DSC HU/CM INSPECTION 1467
Standard (Reference Value) 1468
FRONT ABS WHEEL-SPEED SENSOR 1474
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION 1474
FRONT ABS WHEEL-SPEED SENSOR INSPECTION 1474
REAR ABS WHEEL-SPEED SENSOR 1474
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION 1474
REAR ABS WHEEL-SPEED SENSOR INSPECTION 1474
COMBINED SENSOR 1474
COMBINED SENSOR REMOVAL/INSTALLATION 1474
COMBINED SENSOR INSPECTION 1475
COMBINED SENSOR INITIALIZATION PROCEDURE 1476
BRAKE FLUID PRESSURE SENSOR 1477
BRAKE FLUID PRESSURE SENSOR INSPECTION 1477
STEERING ANGLE SENSOR 1478
STEERING ANGLE SENSOR REMOVAL/INSTALLATION 1478
STEERING ANGLE SENSOR INSPECTION 1478
STEERING ANGLE SENSOR INITIALIZATION PROCEDURE 1480
DSC OFF SWITCH 1480
DSC OFF SWITCH REMOVAL/INSTALLATION 1480
DSC OFF Switch Removal Note 1481
DSC OFF SWITCH INSPECTION 1481
PARKING BRAKE SYSTEM pdf 0
PARKING BRAKE SYSTEM 1482
PARKING BRAKE SYSTEM 1482
PARKING BRAKE SYSTEM LOCATION INDEX 1482
PARKING BRAKE LEVER 1483
PARKING BRAKE LEVER INSPECTION 1483
Stroke Inspection 1483
PARKING BRAKE LEVER ADJUSTMENT 1483
PARKING BRAKE LEVER REMOVAL/INSTALLATION 1484
PARKING BRAKE SWITCH 1485
PARKING BRAKE SWITCH INSPECTION 1485
DSC PRECAUTION pdf 0
PRECAUTION 1486
Vehicle with ABS 1486
Vehicle with DSC 1487
Intermittent Concern Troubleshooting 1489
Vibration method 1489
Inspection method for switch connectors or wires 1490
Inspection method for sensor connectors or wires 1490
Inspection method for sensors 1491
Malfunction data monitor method 1491
Inspection method for connector terminal 1491
DSC SYMPTOM TROUBLESHOOTING pdf 0
SYMPTOM TROUBLESHOOTING 1492
ON-BOARD DIAGNOSIS [ABS] pdf 0
ON-BOARD DIAGNOSIS [ABS] 1495
On-Board Diagnostic (OBD) Test Description 1495
Read/clear diagnostic results 1495
PID/Data monitor and record 1495
Active command modes 1495
Reading DTCs Procedure 1495
Clearing DTCs Procedures 1495
PID/Data Monitor and Record Procedure 1495
Active Command Modes Procedure 1496
DTC Table 1496
PID/DATA Monitor Table 1498
Active Command Modes Table 1501
DTC ALL [ABS] pdf 0
DTC B1318 [ABS] 1502
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL] pdf 0
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL] 1513
On-Board Diagnostic (OBD) Test Description 1513
Read/clear diagnostic results 1513
PID/Data monitor and record 1513
Active command modes 1513
Reading DTCs Procedure 1513
Clearing DTCs Procedures 1513
PID/Data Monitor and Record Procedure 1513
Active Command Modes Procedure 1514
DTC Table 1514
PID/DATA Monitor Table 1517
Active Command Modes Table 1521
DTC ALL [DYNAMIC STABILITY CONTROL] pdf 0
DTC B1342 [DYNAMIC STABILITY CONTROL] 1524
DTC B1318 [DYNAMIC STABILITY CONTROL] 1522
Troubleshooting ALL pdf 0
NO 1 NEITHER ABS WARNING LIGHT NOR BRAKE SYSTEM WARNING LIGHT ILLUMINATE WHEN IGNITION SWITCH TURNED TO ON POSITION 1544
GENERAL PROCEDURES (BRAKE) pdf 0
GENERAL PROCEDURES BRAKES 1556
GENERAL PROCEDURES (BRAKE) 1556
Wheel and Tire Installation 1556
Brake Lines Disconnection 1556
Brake Pipe Flare Nut Tightening 1556
Connector Disconnection 1556
ABS/DSC Related Parts 1556
DSC Related Part Sensor Initialization Procedure 1556
TECHNICAL DATA BRAKES pdf 0
TECHNICAL DATA 1557
BRAKES 1557
BRAKES 1557
ELECTRIC POWER STEERING (EPS) 1558
STEERING 1558
STEERING LOCATION INDEX 1558
STEERING WHEEL AND COLUMN 1559
STEERING WHEEL AND COLUMN INSPECTION 1559
Play Inspection 1559
Looseness, Play Inspection 1559
Steering Wheel Effort Inspection 1560
STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION 1561
Steering Wheel Removal Note 1563
Bolt (Intermediate Shaft) Removal Note 1563
Steering Lock Mounting Bolt Removal Note 1564
Steering Lock Mounting Bolt Installation Note 1564
Steering Shaft Installation Note 1564
Bolt (Intermediate Shaft) Installation Note 1565
Steering Wheel Installation Note 1565
STEERING SHAFT 1566
STEERING SHAFT INSPECTION 1566
STEERING GEAR AND LINKAGE 1567
STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION 1567
Tie-rod End Removal Note 1569
Steering Gear and Linkage Installation Note 1569
STEERING GEAR AND LINKAGE INSPECTION 1569
Tie-rod End Inspection 1569
Tie rod Inspection 1570
STEERING GEAR AND LINKAGE DISASSEMBLY/ASSEMBLY 1571
Tie-rod End Disassembly Note 1572
Mounting Rubber Disassembly Note 1572
Mounting Rubber Assembly Note 1572
Boot Band Assembly Note 1573
Clip Assembly Note 1573
STEERING GEAR AND LINKAGE ADJUSTMENT 1574
TORQUE SENSOR INSPECTION 1575
ELECRIC POWER STEERING CONTROL MODULE 1576
EPS CONTROL MODULE REMOVAL/INSTALLATION 1576
EPS CONTROL MODULE INSPECTION 1577
Terminal Voltage Table (Reference) 1577
EPS SYSTEM NEUTRAL POSITION SETTING 1579
GENERAL PROCEDURES 1580
STEERING 1580
GENERAL PROCEDURES (STEERING) 1580
Wheel And Tire Installation 1580
Connectors Dis 1580
EPS Related Parts 1580
EPS System Neutral Setting 1580
SYMPTOM TROUBLESHOOTING 1581
ELECTRIC POWER STEERING 1581
ELECTRIC POWER STEERING (EPS) SYSTEM WIRING DIAGRAM 1581
FOREWORD 1581
PRECAUTION 1581
Intermittent Concern Troubleshooting 1581
Vibration method 1581
Inspection method for switch and/or sensor connectors or wires 1582
Inspection method for sensors 1582
Connector terminal check method 1583
SYMPTOM TROUBLESHOOTING 1583
NO 1 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT ILLUMINATE WITH IGNITION SWITCH AT ON 1584
NO 2 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT GO OUT EVEN THOUGH ENGINE HAS STARTED 1585
NO 3 POWER ASSIST DIFFERS BETWEEN RIGHT AND LEFT TURNS 1588
ON-BOARD DIAGNOSTIC 1589
ELECTRIC POWER STEERING 1589
ELECTRIC POWER STEERING (EPS) SYSTEM WIRING DIAGRAM 1589
ELECTRIC POWER STEERING (EPS) ON-BOARD DIAGNOSIS 1589
On-Board Diagnostic (OBD) Test Description 1589
Read/clear diagnostic results 1589
PID/Data monitor and record 1590
Active command modes 1590
Reading DTCs Procedure 1590
Clearing DTCs Procedure 1590
PID/Data Monitor and Record Procedure 1590
Active Command Modes Procedure 1591
DTC Table 1591
PID/DATA Monitor Table 1592
Active Command Mode Table 1593
DTC B1318 1594
DTC B1342 1597
DTC B2141 1602
DTC B2278 1603
DTC C1099 1608
TECHNICAL DATA 1613
STEERING 1613
STEERING SYSTEM 1613
FRONT SUSPENSION 1614
FRONT SUSPENSION LOCATION INDEX 1614
FRONT SHOCK ABSORBER AND COIL SPRING 1615
FRONT SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION 1615
Piston Rod Nut Removal Note 1616
Coil Spring Installation Note 1616
Upper Spring Seat Installation Note 1617
FRONT SHOCK ABSORBER 1618
FRONT SHOCK ABSORBER INSPECTION 1618
FRONT SHOCK ABSORBER DISPOSAL 1618
FRONT UPPER ARM 1619
FRONT UPPER ARM REMOVAL/INSTALLATION 1619
Caliper and Mounting Support Removal Note 1620
Shock Absorber Lower Bolt and Nut Removal Note 1620
Front Upper Arm Ball Joint Removal Note 1620
Front Upper Arm Removal Note 1620
Bushing Removal Note 1620
Bushing Installation Note 1621
Clip Installation Note 1621
FRONT UPPER ARM INSPECTION 1622
FRONT LOWER ARM 1623
FRONT LOWER ARM REMOVAL/INSTALLATION 1623
Caliper and Mounting Support Removal Note 1624
Front Lower Arm Ball Joint Removal Note 1624
Upper Arm Ball Joint Removal Note 1624
Bushing (Rear Side) Removal Note 1625
Bushing (Front Side) Removal Note 1625
Bushing (Shock Absorber Lower Side Connecting Part) Removal Note 1626
Bushing (Shock Absorber Lower Side Connecting Part) Installation Note 1626
Bushing (Front Side) Installation Note 1626
Bushing (Rear Side) Installation Note 1627
Clip Installation Note 1627
FRONT LOWER ARM INSPECTION 1627
FRONT STABILIZER 1628
FRONT STABILIZER REMOVAL/INSTALLATION 1628
Stabilizer Bracket Installation Note 1629
STABILIZER CONTROL LINK (FRONT/REAR) 1629
STABILIZER CONTROL LINK INSPECTION 1629
FRONT CROSSMEMBER 1630
FRONT CROSSMEMBER REMOVAL/INSTALLATION 1630
Axle and Hub Component Removal Note 1631
Mounting Rubber Removal Note 1631
TRANSVERSE MEMBER 1632
TRANSVERSE MEMBER REMOVAL/INSTALLATION 1632
FRONT SUSPENSION TOWER BAR 1633
FRONT SUSPENSION TOWER BAR REMOVAL/INSTALLATION 1633
Plate Installation Note 1633
FRONT AXLE 1634
FRONT AXLE 1634
FRONT AXLE LOCATION INDEX 1634
WHEEL HUB, STEERING KNUCKLE 1635
WHEEL HUB, STEERING KNUCKLE INSPECTION 1635
Wheel Bearing Looseness Inspection 1635
WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION 1635
Brake Caliper Component Removal Note 1637
WHEEL HUB BOLT 1637
WHEEL HUB BOLT REPLACEMENT 1637
REAR SUSPENSION 1638
REAR SUSPENSION LOCATION INDEX 1638
REAR SHOCK ABSORBER AND COIL SPRING 1639
REAR SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION 1639
Caliper Removal Note 1640
Rear Shock Absorber Bracket Removal Note 1640
Piston Rod Nut Removal Note 1640
Coil Spring Installation Note 1641
Collar Installation Note 1641
Spring Seat Rubber Installation Note 1642
Rear Shock Absorber and Coil Spring Installation Note 1642
REAR SHOCK ABSORBER 1643
REAR SHOCK ABSORBER INSPECTION 1643
REAR SHOCK ABSORBER DISPOSAL 1643
REAR TRAILING LINK 1643
REAR TRAILING LINK (UPPER) REMOVAL/INSTALLATION 1643
Caliper Component Removal Note 1644
Rear Trailing Link (Upper) Ball Joint Removal Note 1644
Dust Boot Installation Note 1644
REAR TRAILING LINK (UPPER) INSPECTION 1645
REAR TRAILING LINK (LOWER) REMOVAL/INSTALLATION 1645
Caliper Component Removal Note 1646
Rear Trailing Link (Lower) Removal Note 1646
REAR LATERAL LINK 1647
REAR LATERAL LINK (UPPER) REMOVAL/INSTALLATION 1647
Rear Lateral Link (Upper) Ball Joint Removal Note 1647
Dust Boot Installation Note 1648
REAR LATERAL LINK (UPPER) INSPECTION 1648
REAR LATERAL LINK (LOWER) REMOVAL/INSTALLATION 1649
Rear Lateral Link (Lower) Ball Joint Removal Note 1649
Dust Boot Installation Note 1650
REAR LATERAL LINK (LOWER) INSPECTION 1650
TOE CONTROL LINK 1651
TOE CONTROL LINK REMOVAL/INSTALLATION 1651
Caliper Component Removal Note 1651
Dust Boot Installation Note 1651
Toe Control Link Ball Joint Installation Note 1652
TOE CONTROL LINK INSPECTION 1652
REAR STABILIZER 1653
REAR STABILIZER REMOVAL/INSTALLATION 1653
Rear Stabilizer Installation Note 1653
Bushing Installation Note 1653
Stabilizer Control Link Installation Note 1654
STABILIZER CONTROL LINK (FRONT/REAR) 1655
STABILIZER CONTROL LINK INSPECTION 1655
REAR CROSSMEMBER 1655
REAR CROSSMEMBER REMOVAL/INSTALLATION 1655
Rear Axle Component Removal Note 1657
Rear Crossmember Component Removal Note 1657
No 2 Bushing Removal Note 1658
No 3 Bushing Removal Note 1658
No 3 Bushing Installation Note 1659
No 2 Bushing Installation Note 1659
REAR AXLE 1661
REAR AXLE 1661
REAR AXLE LOCATION INDEX 1661
WHEEL HUB, KNUCKLE 1662
WHEEL HUB, REAR KNUCKLE INSPECTION 1662
Wheel Bearing Looseness Inspection 1662
WHEEL HUB, REAR KNUCKLE REMOVAL/INSTALLATION 1662
Locknut Removal Note 1664
Brake Caliper Component Removal Note 1664
Rear Drive shaft Remvoal Note 1664
Wheel Hub Component Removal Note 1665
Wheel Bearing Removal Note 1666
Dust Cover Removal Note 1666
Bushing Removal Note 1666
Wheel Hub Bolt Removal Note 1667
Wheel Hub Bolt Installation Note 1667
Bushing Installation Note 1667
Dust Cover Installation Note 1668
Wheel Bearing Installation Note 1668
Wheel Hub Component Installation Note 1669
Locknut Installation Note 1669
WHEEL ALIGNMENT 1670
SUSPENSION 1670
WHEEL ALIGNMENT PRE-INSPECTION 1670
FRONT SUSPENSION 1671
FRONT WHEEL ALIGNMENT 1671
Specification (Unloaded Condition) 1671
Standard suspension 1671
1673
1673
Steering Angle Adjustment 1673
Camber Adjustment 1674
Caster Adjustment 1675
Total Toe-in Adjustment 1677
REAR SUSPENSION 1678
REAR WHEEL ALIGNMENT 1678
Specification (Unloaded Vehicle) 1678
Standard suspension 1678
Camber Adjustment 1679
Total Toe-in Adjustment 1680
TECHNICAL DATA 1682
BASIC SYSTEM 1686
HVAC BASIC SYSTEM 1686
HVAC BASIC SYSTEM 1686
BLOWER UNIT 1688
BLOWER UNIT REMOVAL/INSTALLATION 1688
BLOWER UNIT DISASSEMBLY/ASSEMBLY 1688
AIR FILTER 1690
AIR FILTER REMOVAL/INSTALLATION 1690
AIR FILTER INSPECTION 1690
A/C UNIT 1691
A/C UNIT REMOVAL/INSTALLATION 1691
A/C Unit Installation Note 1691
A/C UNIT DISASSEMBLY/ASSEMBLY 1692
EVAPORATOR 1694
EVAPORATOR INSPECTION 1694
HEATER CORE 1694
HEATER CORE INSPECTION 1694
AIRFLOW MODE MAIN LINK 1694
AIRFLOW MODE MAIN LINK REMOVAL/INSTALLATION 1694
REAR HEAT DUCT 1695
REAR HEAT DUCT REMOVAL/INSTALLATION 1695
A/C COMPRESSOR 1696
A/C COMPRESSOR REMOVAL/INSTALLATION 1696
A/C Compressor Installation Note 1697
CONDENSER 1698
CONDENSER REMOVAL/INSTALLATION 1698
Condenser Installation Note 1699
CONDENSER INSPECTION 1699
REFRIGERANT LINES 1700
REFRIGERANT LINE REMOVAL/INSTALLATION 1700
Refrigerant Line Removal Note 1701
Block joint type 1701
Quick joint type 1701
Refrigerant Line Installation Note 1702
Block joint type 1703
AIR INTAKE ACTUATOR 1704
AIR INTAKE ACTUATOR REMOVAL/INSTALLATION 1704
AIR INTAKE ACTUATOR INSPECTION 1704
AIR MIX ACTUATOR 1706
AIR MIX ACTUATOR REMOVAL/INSTALLATION 1706
AIR MIX ACTUATOR INSPECTION 1707
AIRFLOW MODE ACTUATOR 1708
AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION 1708
AIRFLOW MODE ACTUATOR INSPECTION 1709
BLOWER MOTOR 1710
BLOWER MOTOR REMOVAL/INSTALLATION 1710
BLOWER MOTOR INSPECTION 1711
POWER 1711
RESISTOR REMOVAL/INSTALLATION 1711
RESISTOR INSPECTION 1712
MAGNETIC CLUTCH 1713
MAGNETIC CLUTCH ADJUSTMENT 1713
MAGNETIC CLUTCH INSPECTION 1713
AMBIENT TEMPERATURE SENSOR 1714
AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION 1714
AMBIENT TEMPERATURE SENSOR INSPECTION 1714
EVAPORATOR TEMPERATURE SENSOR 1716
EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION 1716
EVAPORATOR TEMPERATURE SENSOR INSPECTION 1717
REFRIGERANT PRESSURE SWITCH 1719
REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION 1719
Refrigerant Pressure Switch Installation Note 1719
REFRIGERANT PRESSURE SWITCH INSPECTION 1720
CLIMATE CONTROL UNIT 1721
CLIMATE CONTROL UNIT REMOVAL/INSTALLATION 1721
CLIMATE CONTROL UNIT INSPECTION 1722
On-board Diagnostic Test Procedure 1722
Output Signal Inspection 1722
Switch Inspection 1723
Temperature Control Dial Inspection 1724
FAN SWITCH 1725
FAN SWITCH INSPECTION 1725
A/C AMPLIFIER 1726
A/C AMPLIFIER INSPECTION 1726
Terminal Voltage Table (Reference) 1726
REFRIGERANT SYSTEM 1734
REFRIGERANT SYSTEM 1734
REFRIGERANT SYSTEM SERVICE WARNINGS 1734
Using/Handling Unapproved Refrigerant 1734
Handling Refrigerant 1734
Storing Refrigerant 1734
REFRIGERANT SYSTEM SERVICE CAUTIONS 1734
Handling Compressor Oil 1734
REFRIGERANT SYSTEM GENERAL PROCEDURES 1735
Manifold Gauge Set Installation 1735
REFRIGERANT SYSTEM PERFORMANCE TEST 1736
REFRIGERANT 1738
REFRIGERANT PRESSURE CHECK 1738
REFRIGERANT RECOVERY 1739
REFRIGERANT CHARGING 1739
Charging Recycled R-134a Refrigerant 1740
Charging New R-134a Refrigerant 1740
TECHNICAL DATA 1745
HEATER, VENTILATION AND AIR CONDITIONING 1745
HVAC TECHNICAL DATA 1745
TROUBLESHOOTING INDEX 1746
NO 1 INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS 1747
NO 2 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE 1749
NO 3 AIR INTAKE MODE DOES NOT CHANGE 1751
NO 4 NO TEMPERATURE CONTROL WITH A/C AMPLIFIER 1754
NO 5 WINDSHIELD FOGGED 1759
NO 6 AIR FROM VENTS COLD ENOUGH 1763
NO 7 NO COOL AIR 1769
NO 8 NOISE WHILE OPERATING A/C SYSTEM 1773
12 BODY PDF 0
BODY PANELS 1775
BODY PANELS LOCATION INDEX 1775
HOOD 1776
HOOD REMOVAL/INSTALLATION 1776
HOOD ADJUSTMENT 1777
Gap Adjustment 1777
Height Difference Adjustment 1778
TRUNK LID 1779
TRUNK LID REMOVAL/INSTALLATION 1779
TRUNK LID ADJUSTMENT 1780
STAY DAMPER DISPOSAL 1781
FUEL-FILLER LID 1782
FUEL-FILLER LID REMOVAL/INSTALLATION 1782
FUEL-FILLER LID ADJUSTMENT 1782
BUMPER 1783
FRONT BUMPER REMOVAL/INSTALLATION 1783
Front Bumper Removal Note 1783
Front Bumper Installation Note 1784
FRONT BUMPER DISASSEMBLY/ASSEMBLY 1784
REAR BUMPER REMOVAL/INSTALLATION 1786
Rear Bumper Removal Note 1786
Rear bumper Installation Note 1787
FRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION 1787
REAR BUMPER REINFORCEMENT REMOVAL/INSTALLATION 1788
FRONT FENDER PANEL 1789
FRONT FENDER PANEL REMOVAL/INSTALLATION 1789
BODY PART TWO pdf 0
SECURITY AND LOCKS 1790
SECURITY AND LOCKS LOCATION INDEX 1790
€ 1792
DOORS AND LIFTGATE 1793
DOOR 1793
DOOR LOCATION INDEX 1793
FRONT DOOR REMOVAL/INSTALLATION 1793
Connector Removal Note 1794
REAR DOOR REMOVAL/INSTALLATION 1795
REAR DOOR ASSEMBLY/DISASSEMBLY 1796
DOOR ADJUSTMENT 1797
DOOR UNIT 1798
FRONT DOOR UNIT REMOVAL/INSTALLATION 1798
€OPEN HANDLE 1799
FRONT OUTER HANDLE REMOVAL/INSTALLATION 1799
REAR DOOR RELEASE HANDLE REMOVAL/INSTALLATION 1800
FRONT INNER HANDLE REMOVAL/INSTALLATION 1801
€ 1801
DOOR LOCK AND OPENER 1802
FRONT DOOR KEY CYLINDER REMOVAL/INSTALLATION 1802
FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION 1803
FRONT DOOR LOCK ACTUATOR INSPECTION 1804
Door Lock Actuator 1804
Door Lock-link Switch 1805
Door Key Cylinder Switch 1805
REAR DOOR UPPER LATCH REMOVAL/INSTALLATION 1806
REAR DOOR UPPER LATCH SWITCH INSPECTION 1807
REAR DOOR LOWER LATCH REMOVAL/INSTALLATION 1808
REAR DOOR LOWER LATCH SWITCH INSPECTION 1809
FRONT DOOR LOCK STRIKER REMOVAL/INSTALLATION 1809
REAR DOOR LOCK STRIKER REMOVAL/INSTALLATION 1810
Upper 1810
Lower 1812
DOOR LOCK SWITCH REMOVAL/INSTALLATION 1812
LH 1812
RH 1812
DOOR LOCK SWITCH INSPECTION 1813
TRUNK LID LOCK AND OPENER 1814
TRUNK LID LATCH AND OPENER REMOVAL/INSTALLATION 1814
TRUNK LID OPENER INSPECTION 1815
TRUNK KEY CYLINDER REMOVAL/INSTALLATION 1816
TRUNK KEY CYLINDER SWITCH INSPECTION 1816
TRUNK LID OPENER SWITCH REMOVAL/INSTALLATION 1817
TRUNK LID OPENER SWITCH INSPECTION 1818
TRUNK LID STRIKER REMOVAL/INSTALLATION 1818
TRUNK LID OPENER CANCEL SWITCH REMOVAL/INSTALLATION 1818
TRUNK LID OPENER CANCEL SWITCH INSPECTION 1819
HOOD LOCK AND OPENER 1820
HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION 1820
Hood Release Lever Removal Note 1821
HOOD STRIKER REMOVAL/INSTALLATION 1821
HOOD LATCH SWITCH INSPECTION 1822
FUEL-FILLER LID OPENER 1824
FUEL-FILLER LID OPENER REMOVAL/INSTALLATION 1824
SUNROOF 1826
SUNROOF 1826
SUNROOF LOCATION INDEX 1826
SUNROOF UNIT 1827
GLASS PANEL REMOVAL/INSTALLATION 1827
GLASS PANEL ADJUSTMENT 1828
DRAIN HOSE 1829
FRONT DRAIN HOSE REMOVAL 1829
FRONT DRAIN HOSE INSTALLATION 1830
REAR DRAIN HOSE REMOVAL 1832
REAR DRAIN HOSE INSTALLATION 1834
SUNROOF UNIT 1835
SUNROOF UNIT REMOVAL/INSTALLATION 1835
SUNROOF UNIT DISASSEMBLY/ASSEMBLY 1838
Sunroof Motor Assembly Note 1840
SUNROOF MOTOR 1841
SUNROOF MOTOR REMOVAL/INSTALLATION 1841
SUNROOF MOTOR INSPECTION 1843
Terminal voltage list (Reference) 1843
SUNROOF SWITCH 1845
SUNROOF SWITCH REMOVAL/INSTALLATION 1845
SUNROOF SWITCH INSPECTION 1845
EXTERIOR TRIM pdf 0
EXTERIOR TRIM 1846
EXTERIOR TRIM 1846
EXTERIOR TRIM LOCATION INDEX 1846
COWL GRILLE 1847
COWL GRILLE REMOVAL/INSTALLATION 1847
EXTERIOR PART 1847
EXTRACTOR CHAMBER REMOVAL/INSTALLATION 1847
EXTERIOR MOLDING 1848
FRONT BELTLINE MOLDING REMOVAL/INSTALLATION 1848
ROOF MOLDING REMOVAL 1848
ROOF MOLDING INSTALLATION 1849
SASH FILM 1850
DOOR SASH FILM REMOVAL 1850
DOOR SASH FILM INSTALLATION 1850
GLASS_WINDOWS_MIRRORS pdf 0
GLASS/WINDOWS/MIRRORS 1852
GLASS/WINDOWS/MIRRORS 1852
GLASS/WINDOWS/MIRRORS LOCATION INDEX 1852
WINDOW GLASS 1854
WINDSHIELD REMOVAL 1854
Not Reusing Windshield 1854
Reusing Windshield 1855
WINDSHIELD INSTALLATION 1856
REAR WINDOW GLASS REMOVAL 1859
Not Reusing Rear Window Glass 1860
Reusing Rear Window Glass 1861
REAR WINDOW GLASS INSTALLATION 1862
DOOR GLASS 1868
FRONT DOOR GLASS REMOVAL/INSTALLATION 1868
REAR DOOR GLASS REMOVAL/INSTALLATION 1868
WINDOW REGULATOR 1869
POWER WINDOW REGULATOR REMOVAL/INSTALLATION 1869
WINDOW MOTOR 1870
POWER WINDOW MOTOR REMOVAL/INSTALLATION 1870
POWER WINDOW MOTOR INSPECTION 1871
WINDOW SWITCH 1872
POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION 1872
POWER WINDOW MAIN SWITCH INSPECTION 1872
POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION 1873
POWER WINDOW SUBSWITCH INSPECTION 1874
POWER WINDOW SYSTEM 1875
DELAYED POWER CONTROL MODULE REMOVAL/INSTALLATION 1875
DELAYED POWER CONTROL MODULE INSPECTION 1875
Terminal Voltage Table (Reference) 1875
REAR WINDOW DEFROSTER 1877
FILAMENT INSPECTION 1877
FILAMENT REPAIR 1878
OUTER MIRROR 1879
POWER OUTER MIRROR REMOVAL/INSTALLATION 1879
POWER OUTER MIRROR ASSEMBLY/DISASSEMBLY 1879
Outer Mirror Glass Disassembly Note 1880
Outer Mirror Glass Assembly Note 1880
POWER OUTER MIRROR INSPECTION 1881
POWER OUTER MIRROR SWITCH 1882
POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION 1882
POWER OUTER MIRROR SWITCH INSPECTION 1882
REARVIEW MIRROR 1883
REARVIEW MIRROR REMOVAL/INSTALLATION 1883
Auto-dimming Mirror 1883
Normal Type 1883
AUTO-DIMMING MIRROR INSPECTION 1884
BASE REMOVAL 1884
BASE INSTALLATION 1884
WIPER_WASHER SYSTEMS pdf 0
WIPER/WASHER SYSTEMS 1886
WIPER/WASHER SYSTEMS 1886
WIPER/WASHER SYSTEM LOCATION INDEX 1886
WINDSHIELD WIPER ARM AND BLADE 1888
WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION 1888
Windshield Wiper Arm Installation Note 1888
WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT 1889
WINDSHIELD WIPER MOTOR 1890
WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION 1890
WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY 1891
WINDSHIELD WIPER MOTOR INSPECTION 1892
WINDSHIELD WASHER TANK 1893
WINDSHIELD WASHER TANK REMOVAL/INSTALLATION 1893
WINDSHIELD WASHER MOTOR 1894
WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION 1894
WINDSHIELD WASHER MOTOR INSPECTION 1894
WASHER FLUID-LEVEL SENSOR 1895
WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION 1895
WASHER FLUID-LEVEL SENSOR INSPECTION 1895
WINDSHIELD WASHER NOZZLE 1896
WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION 1896
WINDSHIELD WASHER NOZZLE ADJUSTMENT 1896
WINDSHIELD WASHER NOZZLE CLEANING 1897
WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION 1897
WIPER AND WASHER SWITCH 1898
WINDSHIELD WIPER AND WASHER SWITCH REMOVAL/INSTALLATION 1898
WINDSHIELD WIPER AND WASHER SWITCH INSPECTION 1898
HEADLIGHT CLEANER 1900
HEADLIGHT CLEANER MOTOR REMOVAL/INSTALLATION 1900
HEADLIGHT CLEANER MOTOR INSPECTION 1900
HEADLIGHT CLEANER NOZZLE REMOVAL 1900
HEADLIGHT CLEANER NOZZLE INSTALLATION 1901
HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION 1901
HEADLIGHT CLEANER HOSE REMOVAL/INSTALLATION 1901
HEADLIGHT CLEANER RELAY REMOVAL/INSTALLATION 1902
HEADLIGHT CLEANER RELAY INSPECTION 1902
Terminal Voltage Table (Reference) 1903
13 BODY INTERIOR PDF 0
INTERIOR TRIM 1905
INTERIOR TRIM 1905
INTERIOR TRIM LOCATION INDEX 1905
DASHBOARD REMOVAL/INSTALLATION 1908
DASHBOARD DISASSEMBLY/ASSEMBLY 1908
COLUMN COVER REMOVAL/INSTALLATION 1910
GLOVE COMPARTMENT REMOVAL/INSTALLATION 1910
INNER GARNISH 1911
DASHBOARD GARNISH REMOVAL/INSTALLATION 1911
INTERIOR TRIM 1912
LOWER PANEL REMOVAL/INSTALLATION 1912
SIDE PANEL REMOVAL/INSTALLATION 1912
VENTILATOR GRILLE REMOVAL/INSTALLATION 1913
Driver’s Side 1913
Passenger’s Side 1913
Center 1913
CONSOLE 1915
CONSOLE REMOVAL/INSTALLATION 1915
Ashtray Panel Removal Note 1915
CONSOLE DISASSEMBLY/ASSEMBLY 1916
Front Console 1916
Rear Console 1916
FRONT DOOR TRIM 1917
FRONT DOOR TRIM REMOVAL/INSTALLATION 1917
INNER GARNISH 1918
INNER GARNISH REMOVAL/INSTALLATION 1918
FRONT DOOR TRIM 1919
REAR DOOR LOWER TRIM REMOVAL/INSTALLATION 1919
REAR DOOR UPPER TRIM REMOVAL/INSTALLATION 1919
TRUNK TRIM 1920
TRUNK LID TRIM REMOVAL/INSTALLATION 1920
TRUNK SIDE TRIM REMOVAL/INSTALLATION 1920
TRUNK END TRIM REMOVAL/INSTALLATION 1920
PILLAR TRIM 1922
A-PILLAR TRIM REMOVAL/INSTALLATION 1922
FRONT SIDE TRIM 1923
FRONT SIDE TRIM REMOVAL/INSTALLATION 1923
REAR SIDE TRIM 1924
REAR PACKAGE TRIM REMOVAL/INSTALLATION 1924
PILLAR TRIM 1925
REAR PILLAR TRIM REMOVAL/INSTALLATION 1925
HEADER TRIM 1925
ROOF SIDE TRIM REMOVAL/INSTALLATION 1925
SCUFF PLATE 1926
INNER SCUFF PLATE REMOVAL/INSTALLATION 1926
OUTER SCUFF PLATE REMOVAL/INSTALLATION 1926
REAR SIDE TRIM 1927
TIRE HOUSE TRIM REMOVAL/INSTALLATION 1927
HEADLINER 1928
SUNVISOR REMOVAL/INSTALLATION 1928
ASSIST HANDLE REMOVAL/INSTALLATION 1928
HEAD IMPACT PAD 1929
HEAD IMPACT PAD REMOVAL/INSTALLATION 1929
HEADLINER 1929
HEADLINER REMOVAL/INSTALLATION 1929
FLOOR COVERING 1930
FLOOR COVERING REMOVAL/INSTALLATION 1930
TRUNK TRIM 1931
TRUNK MAT REMOVAL/INSTALLATION 1931
SEATS 1932
SEATS 1932
SEATS LOCATION INDEX 1932
FRONT SEAT 1933
FRONT SEAT REMOVAL/INSTALLATION 1933
FRONT SEAT DISASSEMBLY/ASSEMBLY 1934
Manual Seat (LH) 1935
Power Seat 1936
Manual Seat (RH) 1938
POWER SEAT 1939
FRONT TILT MOTOR INSPECTION 1939
REAR TILT MOTOR INSPECTION 1939
SLIDE MOTOR INSPECTION 1940
RECLINER MOTOR INSPECTION 1940
LUMBAR SUPPORT MOTOR INSPECTION 1941
POWER SEAT SWITCH INSPECTION 1941
Power Seat Switch 1941
Lumbar Support Switch 1942
SEAT CUSHION WARMER 1944
SEAT WARMER SWITCH REMOVAL/INSTALLATION 1944
SEAT WARMER SWITCH INSPECTION 1944
SEAT WARMER INSPECTION 1944
REAR SEAT 1946
REAR SEAT REMOVAL/INSTALLATION 1946
REAR SEAT DISASSEMBLY/ASSEMBLY 1947
LIGHTING SYSTEMS 1948
LIGHTING SYSTEMS LOCATION INDEX 1948
DISCHARGE HEADLIGHT SERVICE WARNINGS 1951
DISCHARGE HEADLIGHT BULB SERVICE WARNINGS 1951
DISCHARGE HEADLIGHT CONTROL MODULE SERVICE WARNINGS 1952
DISCHARGE HEADLIGHT CONTROL MODULE REUSE 1952
TRUNK COMPARTMENT LIGHT 1953
TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION 1953
TRUNK COMPARTMENT LIGHT SWITCH INSPECTION 1953
IGNITION KEY ILLUMINATION 1954
IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION 1954
HEADLIGHT AUTO LEVELING SYSTEM 1955
FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATION 1955
REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATION 1955
AUTO LEVELING CONTROL MODULE REMOVAL/INSTALLATION 1956
DOOR SWITCH 1957
DOOR SWITCH REMOVAL/INSTALLATION 1957
DOOR SWITCH INSPECTION 1957
COURTESY LIGHT 1958
COURTESY LIGHT BULB REMOVAL/INSTALLATION 1958
REAR COMBINATION LIGHT 1959
REAR COMBINATION LIGHT REMOVAL/INSTALLATION 1959
LICENSE PLATE LIGHT 1960
LICENSE PLATE LIGHT REMOVAL/INSTALLATION 1960
HIGH-MOUNT BRAKE LIGHT 1961
HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION 1961
DISCHARGE HEADLIGHT 1962
DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION 1962
DISCHARGE HEADLIGHT SYSTEM INSPECTION 1963
Discharge headlight inoperative 1963
FRONT FOG LIGHT 1966
FRONT FOG LIGHT REMOVAL/INSTALLATION 1966
LH 1966
RH 1966
FRONT FOG LIGHT AIMING 1967
FRONT FOG LIGHT BULB REMOVAL/INSTALLATION 1969
Front Fog Light Bulb Removal Note 1970
FRONT FOG LIGHT SWITCH 1971
FRONT FOG LIGHT SWITCH INSPECTION 1971
FRONT COMBINATION LIGHT 1971
FRONT COMBINATION LIGHT REMOVAL/INSTALLATION 1971
HEADLIGHT 1973
HEADLIGHT AIMING 1973
HEADLIGHT BULB REMOVAL/INSTALLATION 1974
Low-beam 1974
Halogen type 1974
Discharge type 1975
High-beam 1976
FRONT TURN LIGHT 1977
FRONT TURN LIGHT BULB REMOVAL/INSTALLATION 1977
FRONT SIDE MARKER LIGHT 1978
FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION 1978
BACK-UP LIGHT SWITCH 1979
BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION 1979
BACK-UP LIGHT SWITCH INSPECTION 1979
HAZARD WARNING SWITCH 1980
HAZARD WARNING SWITCH INSPECTION 1980
LIGHT SWITCH 1981
LIGHT SWITCH REMOVAL/INSTALLATION 1981
LIGHT SWITCH INSPECTION 1981
COMBINATION SWITCH 1983
COMBINATION SWITCH REMOVAL/INSTALLATION 1983
COMBINATION SWITCH DISASSEMBLY/ASSEMBLY 1985
FLASHER CONTROL MODULE 1986
FLASHER CONTROL MODULE REMOVAL/INSTALLATION 1986
FLASHER CONTROL MODULE INSPECTION 1986
Terminal Voltage Table (Reference) 1987
HEADLIGHT LEVELING SWITCH 1989
HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION 1989
Headlight Leveling Switch Removal Note 1989
HEADLIGHT LEVELING SWITCH INSPECTION 1990
PANEL LIGHT CONTROL SWITCH 1991
PANEL LIGHT CONTROL SWITCH REMOVAL/INSTALLATION 1991
Panel Light Control Switch Removal Note 1991
PANEL LIGHT CONTROL SWITCH INSPECTION 1991
Terminal Voltage Table (Reference) 1992
Terminals A and F Inspection 1993
GLOVE COMPARTMENT LIGHT 1995
GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION 1995
VANITY MIRROR ILLUMINATION 1996
VANITY MIRROR ILLUMINATION BULB REMOVAL/INSTALLATION 1996
Lens Removal Note 1996
INTERIOR LIGHT 1997
MAP LIGHT REMOVAL/INSTALLATION 1997
Map Light Removal Note 1997
MAP LIGHT INSPECTION 1998
INTERIOR LIGHT 1999
INTERIOR LIGHT REMOVAL/INSTALLATION 1999
Interior Light Removal Note 1999
Lens Removal Note 2000
INTERIOR LIGHT INSPECTION 2000
ASHTRAY ILLUMINATION BULB 2002
ASHTRAY ILLUMINATION BULB REMOVAL/INSTALLATION 2002
DRL CONTROL MODULE 2003
DRL CONTROL MODULE REMOVAL/INSTALLATION 2003
DRL SYSTEM WIRING DIAGRAM 2004
DRL CONTROL MODULE INSPECTION 2005
Terminal Voltage Table (Reference) 2006
ENTERTAINMENT 2010
AUDIO 2010
ENTERTAINMENT LOCATION INDEX 2010
Audio System 2010
Car-navigation System 2012
AUDIO UNIT 2014
CENTER PANEL MODULE REMOVAL/INSTALLATION 2014
Center Panel Module Removal Note 2014
CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY 2015
AUDIO UNIT 2016
AUDIO UNIT DISASSEMBLY/ASSEMBLY 2016
CAR-NAVIGATION UNIT 2017
CAR-NAVIGATION UNIT REMOVAL/INSTALLATION 2017
CAR-NAVIGATION SYSTEM DIAGNOSIS SCREEN INFORMATION 2017
LCD UNIT 2018
LCD UNIT REMOVAL/INSTALLATION 2018
LCD Unit Removal Note 2018
AUDIO AMPLIFIER 2019
AUDIO AMPLIFIER REMOVAL/INSTALLATION 2019
Main Amplifier 2019
Front Door Speaker Amplifier 2019
SPEAKER 2021
FRONT DOOR SPEAKER REMOVAL/INSTALLATION 2021
Front Door Speaker Installation Note 2021
FRONT DOOR SPEAKER INSPECTION 2022
REAR SPEAKER REMOVAL/INSTALLATION 2022
REAR SPEAKER INSPECTION 2023
FRONT TWEETER REMOVAL/INSTALLATION 2023
FRONT TWEETER INSPECTION 2023
Standard 2023
BOSE 2024
CENTER SPEAKER REMOVAL/INSTALLATION 2025
CENTER SPEAKER INSPECTION 2025
REAR TWEETER REMOVAL/INSTALLATION 2026
REAR TWEETER INSPECTION 2026
NOISE FILTER 2028
NOISE FILTER REMOVAL/INSTALLATION 2028
Brake Light Noise Filter 2028
Rear Window Defroster Noise Filter 2028
NOISE FILTER INSPECTION 2029
Brake Light Noise Filter 2029
Rear Window Defroster Noise Filter 2029
CONDENSER 2030
CONDENSER REMOVAL/INSTALLATION 2030
MICROPHONE 2031
AUDIOPILOT MICROPHONE REMOVAL/INSTALLATION 2031
ANTENNA 2032
GLASS ANTENNA INSPECTION 2032
AM/FM 2032
GPS ANTENNA 2033
GPS ANTENNA REMOVAL/INSTALLATION 2033
ANTENNA FEEDER 2034
ANTENNA FEEDER LOCATION 2034
AM/FM ANTENNA FEEDER NO 1 INSPECTION 2034
AM/FM ANTENNA FEEDER NO 2 INSPECTION 2034
GPS ANTENNA FEEDER INSPECTION 2035
AUDIO CONTROL SWITCH 2036
AUDIO CONTROL SWITCH REMOVAL/INSTALLATION 2036
Audio Control Switch Installation Note 2036
AUDIO CONTROL SWITCH INSPECTION 2037
CAR-NAVIGATION CONTROL SWITCH 2038
CAR-NAVIGATION CONTROL SWITCH REMOVAL/INSTALLATION 2038
Car-Navigation Control Switch Removal Note 2038
CAR-NAVIGATION CONTROL SWITCH INSPECTION 2038
CIGAR LIGHTER 2040
CIGARETTE LIGHTER REMOVAL/INSTALLATION 2040
Socket Removal Note 2040
Ring Removal Note 2041
CIGARETTE LIGHTER INSPECTION 2041
ACCESSORIE SOCKET 2041
ACCESSORY SOCKET REMOVAL/INSTALLATION 2041
Accessory Socket Removal Note 2042
Cap Removal Note 2042
ACCESSORY SOCKET INSPECTION 2042
SYMPTOM TROUBLESHOOTING [AUDIO] 2044
AUDIO 2044
FOREWORD 2044
TROUBLESHOOTING INDEX 2044
NO 1 ALC (AUTOMATIC LEVEL CONTROL) DO NOT OPERATE (ABS HU/CM OPERATES NORMALLY ) 2044
SYMPTOM TROUBLESHOOTING [CAR-NAVIGATION SYSTEM] 2046
CAR-NAVIGATION SYSTEM 2046
CAR-NAVIGATION SYSTEM 2046
Troubleshooting Index 2046
NO 1 WHILE VEHICLE IS IN REVERSE, VEHICLE LOCATOR MARK GOES FORWARD 2046
NO 2 IN NAVIGATION MODE, VEHICLE LOCATOR MARK SKIPS 2048
NO 3 EVEN WHEN HEADLIGHT SWITCH IS TURNED ON, DAYTIME SCREEN DOES NOT CHANGE TO NIGHT TIME SCREEN (FRONT AND REAR COMBINATION LIGHTS OPERATE NORMALLY ) 2050
ON-BOARD DIAGNOSTIC [AUDIO] 2051
AUDIO 2051
STARTING PROCEDURE FOR ON-BOARD DIAGNOSTIC TEST MODE 2051
SUPPLIER IDENTIFICATION PROCEDURE 2052
Identification Using the Label or Inscribed Lettering 2052
Identification Using the On-board Diagnostic Test Mode 2052
MEMORY CLEARING PROCEDURE 2053
DTC TABLE [AUDIO SYSTEM] 2054
DTC 09:ER22 2055
DTC 09:ER20 2056
DTC 00:ER10 2058
DTC 03:ER10 2059
DTC 06:ER10 2060
DTC 07:ER10 2061
DTC 03:ER01 2062
DTC 03:ER02 2063
DTC 03:ER07 2064
DTC 00:ER01 2065
DTC 00:ER03 2066
DTC 00:ER04 2067
DTC 06:ER01 2068
DTC 06:ER02 2069
DTC 06:ER07 2070
DTC 07:ER01 2071
DTC 07:ER02 2072
DTC 07:ER07 2073
DTC 07:ER08 2074
DTC 10:ER01 2075
DTC 10:ER02 2076
DIAGNOSTIC ASSIST FUNCTION 2077
Structural View 2077
LCD Inspection 2078
Button Inspection 2078
Speaker Inspection 2079
Radio Reception Condition Inspection 2079
SECURITY UNIT 2081
KEYLESS CONTROL MODULE REMOVAL/INSTALLATION 2081
KEYLESS CONTROL MODULE INSPECTION 2081
Terminal Voltage Table (Reference) 2082
KEYLESS CONTROL MODULE CONFIGURATION 2090
KEYLESS RECEIVER REMOVAL/INSTALLATION 2090
KEYLESS RECEIVER INSPECTION 2091
Terminal Voltage Table (Reference) 2091
SYMPTOM TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] 2093
KEYLESS ENTRY SYSTEM 2093
KEYLESS ENTRY SYSTEM PRELIMINARY INSPECTION 2093
KEYLESS ENTRY SYSTEM ON-BOARD DIAGNOSIS 2095
SYMPTOM TROUBLESHOOTING CHART 2096
NO 1 ONE OR MORE ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE 2097
Diagnostic procedure 2098
NO 2 ALL ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE 2101
NO 3 TRANSMITTER ID CODE CANNOT BE REPROGRAMMED 2104
TRANSMITTER 2108
TRANSMITTER ID CODE CHANGE 2108
TRANSMITTER BATTERY REPLACEMENT 2109
TRANSMITTER BATTERY INSPECTION 2110
IMMOBILIZER SYSTEM 2112
COIL REMOVAL/INSTALLATION 2112
IMMOBILIZER SYSTEM COMPONENT REPLACEMENT/KEY ADDITION AND CLEARING 2113
Foreword 2113
No 1 Additional Key Registration Procedure (Using Two Valid Keys) 2116
Procedure 2116
No 2 Additional Key Registration Procedure (Using the WDS or Equivalent) 2117
Procedure 2117
No 3 Key Replacement Procedure (Clearing Previously Registered Key ID Numbers, Key Re-registration) 2119
Procedure 2119
No 4 Changing the Method for Registering Additional Keys 2120
Procedure 2121
No 5 Resetting Procedure for the Immobilizer System when Replacing the PCM or Keyless Control Module 2122
Procedure 2122
No 6 Security Access Procedure 2124
Procedure 2124
SYMPTOM TROUBLESHOOTING [IMMOBILIZER SYSTEM] 2126
IMMOBILIZER SYSTEM 2126
TROUBLESHOOTING INDEX 2126
NO 1 SECURITY LIGHT DISPLAY IS NOT NORMAL 2126
ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] 2129
IMMOBILIZER SYSTEM 2129
FOREWORD 2129
DTC INSPECTION (IMMOBILIZER SYSTEM) 2130
Security Light 2130
WDS or Equivalent 2130
DTC TABLE (IMMOBILIZER SYSTEM) 2131
PID/DATA MONITOR INSPECTION 2132
PID/DATA MONITOR TABLE 2133
IMMOBILIZER SYSTEM 2134
SECURITY LIGHT: 11, DTC B1681/P1260 2134
Diagnostic Procedure 2135
SECURITY LIGHT: 12, DTC B2103/P1260 2138
Diagnostic Procedure 2138
SECURITY LIGHT: 13, DTC B1600/P1260 2139
Diagnostic Procedure 2140
SECURITY LIGHT: 13, DTC B2431/P1260 2142
Diagnostic Procedure 2143
SECURITY LIGHT: 14, DTC B1602/P1260 2144
Diagnostic Procedure 2145
SECURITY LIGHT: 15, DTC B1601/P1260 2146
Diagnostic Procedure 2147
SECURITY LIGHT: 16, DTC U2510/P1260, U1147/P1260 2148
Diagnostic Procedure 2149
SECURITY LIGHT: 21, DTC B1213/P1260 2150
Diagnostic Procedure 2150
SECURITY LIGHT: 22, DTC B2141/P1260 2152
Diagnostic Procedure 2153
SECURITY LIGHT: 23, DTC B2139/P1260 2154
Diagnostic Procedure 2154
DTC B1342 (KEYLESS CONTROL MODULE) 2156
DETECTION CONDITION 2156
POSSIBLE CAUSE 2156
Diagnostic Procedure 2156
POWER SYSTEMS 2157
POWER SUPPLY SYSTEM 2157
POWER SYSTEM LOCATION INDEX 2157
FUSE 2158
FUSE SERVICE CAUTIONS 2158
MAIN FUSE 2158
MAIN FUSE REMOVAL/INSTALLATION 2158
Bolt Removal Note 2158
IGNITION SWITCH 2159
IGNITION SWITCH REMOVAL/INSTALLATION 2159
IGNITION SWITCH INSPECTION 2159
KEY REMINDER SWITCH 2160
KEY REMINDER SWITCH REMOVAL/INSTALLATION 2160
KEY REMINDER SWITCH INSPECTION 2160
RELAY 2161
RELAY LOCATION 2161
RELAY INSPECTION 2162
Relay type 2162
Type A 2162
Type B 2163
Type C 2163
INSTRUMENTATION/DRIVER INFO 2164
INSTRUMENTATION/DRIVER INFO 2164
INSTRUMENTATION/DRIVER INFO LOCATION INDEX 2164
INSTRUMENT CLUSTER 2165
INSTRUMENT CLUSTER REMOVAL/INSTALLATION 2165
INSTRUMENT CLUSTER CONFIGURATION 2166
INSTRUMENT CLUSTER DISASSEMBLY/ASSEMBLY 2166
INSTRUMENT CLUSTER INSPECTION 2167
Speedometer 2167
Using the input/output check mode 2167
Using a speedometer tester 2167
Tachometer 2168
Using the input/output check mode 2168
Using WDS or external diagnostic equipment 2168
Fuel gauge 2169
Water temperature gauge 2169
Oil pressure gauge 2169
INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE 2169
Check Code Table 2169
Checking Order 2172
Check Code Inspection 2172
Check code 01 2172
Check code 04 2173
Check code 08 2174
Check code 12 2174
Check code 13 2175
Check code 14 2175
Check code 16 2175
Check code 18 2175
Check code 22 2176
Check code 23 2177
Check code 25 2178
Check code 26 2178
Check code 28 2179
Check code 31 2179
Check code 55 2180
DATA MONITORING AND RECORDING PROCEDURE 2181
Indication Item Table 2181
FUEL GAUGE SENDER UNIT 2182
FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION 2182
Fuel Gauge Sender Unit (Main) 2182
Fuel gauge sender unit stay removal note 2182
Fuel Gauge Sender Unit (Sub) 2183
Removal 2183
Installation 2185
Fuel leak inspection after fuel gauge sender unit (sub) installation 2187
FUEL GAUGE SENDER UNIT INSPECTION 2188
Fuel Gauge Sender Unit (Main) 2188
Fuel Gauge Sender Unit (Sub) 2188
OIL PRESSURE SWITCH 2188
OIL PRESSURE SWITCH INSPECTION 2188
OIL LEVEL SWITCH 2189
OIL LEVEL SWITCH INSPECTION 2189
COOLANT RESERVER TANK 2190
COOLANT LEVEL SWITCH INSPECTION 2190
HORN 2191
HORN REMOVAL/INSTALLATION 2191
INFORMATION DISPLAY 2192
INFORMATION DISPLAY REMOVAL/INSTALLATION 2192
ON-BOARD DIAGNOSTIC [INSTRUMENTATION/DRIVER INFO ] 2193
INSTRUMENT CLUSTER 2193
DTC INSPECTION 2193
WDS or Equivalent 2193
DTC TABLE [INSTRUMENT CLUSTER] 2194
DTC B1342 [INSTRUMENT CLUSTER] 2194
DTC B2477 2195
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] pdf 0
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] 2196
CAN SYSTEM 2196
MULTIPLEX COMMUNICATION SYSTEM 2196
Outline 2196
Flowchart 2196
DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM] 2199
PID/DATA MONITOR TABLE [MULTIPLEX COMMUNICATION SYSTEM] 2200
PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION 2201
System Wiring Diagram 2201
PCM 2202
EPS Control Module 2203
ABS HU/CM or DSC HU/CM 2203
TCM 2203
Keyless Control Module 2203
Steering Angle Sensor 2204
Instrument Cluster 2204
DTC U0073, U1900, U2516 2206
AIR BAG SYSTEM 2218
AIR BAG SYSTEM SERVICE CAUTIONS/SERVICE WARNINGS 2218
Air Bag Module Inspection 2218
Air Bag Module Handling 2218
Side Air Bag Module Handling 2219
SAS Control Module Handling 2219
Crash Zone Sensor Handling 2219
Side Air Bag Sensor Handling 2220
Pre-tensioner Seat Belt Inspection 2220
Air Bag System Component Disassembly 2220
Air Bag Module, Pre-tensioner Seat Belt Handling 2221
Air Bag Module, Pre-tensioner Seat Belt Reuse 2221
Air Bag Wiring Harness Repair 2221
Circuit Diagram 2222
Connector Locations 2223
Circuit Diagram 2224
Connector Locations 2225
Circuit Diagram 2226
Connector Locations 2227
FOREWORD 2228
Outline 2228
FLOWCHART 2228
PID/DATA MONITOR DISPLAY 2230
PID/DATA MONITOR TABLE 2230
SYMPTOM TROUBLESHOOTING 2239
AIR BAG SYSTEM 2239
AIR BAG SYSTEM 2239
Troubleshooting Index 2239
NO 1 AIR BAG SYSTEM WARNING LIGHT DOES NOT ILLUMINATE 2239
Diagnostic Procedure 2240
NO 2 AIR BAG SYSTEM WARNING LIGHT IS ILLUMINATED CONSTANTLY 2243
Diagnostic Procedure 2244
DTC B1231 2248
DTC B1342 2249
DTC B1426, B1427 2250
DTC B1869, B1870 2254
DTC B1877, B1878, B1879, B1885 2258
DTC B1881, B1882, B1883, B1886 2261
DTC B1913, B1916, B1932, B1934 2264
DTC B1913, B1925, B1933, B1935 2268
DTC B1992, B1993, B1994, B1995 2272
DTC B1996, B1997, B1998, B1999 2275
DTC B2228, B2230, B2232, B2234 2278
DTC B2296 2284
DTC B2434, B2435, B2691 2288
DTC B2438, B2439, B2692 2291
DTC B2444, U2017 2294
DTC B2445, U2018 2298
DTC B2477 2302
DTC B2773, B2774, B2775, B2776 2303
DTC B2777, B2778, B2779, B2780 2306
DTC B2867 2309
CLEARING DTC 2313
AIR BAG SYSTEM 2314
SERVICE WARNINGS 2314
Air Bag Module Inspection 2314
Air Bag Module Handling 2314
Side Air Bag Module Handling 2314
SAS Control Module Handling 2315
Crash Zone Sensor Handling 2315
Side Air Bag Sensor Handling 2315
Pre-tensioner Seat Belt Inspection 2316
SERVICE CAUTIONS 2316
Air Bag System Component Disassembly 2316
Air Bag Module, Pre-tensioner Seat Belt Handling 2316
Air Bag Module, Pre-tensioner Seat Belt Reuse 2317
Air Bag Wiring Harness Repair 2317
AIR BAG SYSTEM 2318
LOCATION INDEX 2318
DRIVER-SIDE AIR BAG MODULE 2320
DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION 2320
Connector Removal Note 2321
PASSENGER-SIDE AIR BAG MODULE 2322
PASSENGER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION 2322
SIDE AIR BAG MODULE 2324
SIDE AIR BAG MODULE REMOVAL/INSTALLATION 2324
Connector Removal Note 2325
CURTAIN AIR BAG MODULE 2326
CURTAIN AIR BAG MODULE REMOVAL/INSTALLATION 2326
SAS CONTROL MODULE 2328
SAS CONTROL MODULE REMOVAL/INSTALLATION 2328
SAS CONTROL MODULE CONFIGURATION 2330
CRASH ZONE SENSOR 2331
CRASH ZONE SENSOR REMOVAL/INSTALLATION 2331
SIDE AIR BAG SENSOR 2333
SIDE AIR BAG SENSOR REMOVAL/INSTALLATION 2333
CLOCK SPRING 2335
CLOCK SPRING REMOVAL/INSTALLATION 2335
Clock Spring Installation Note 2336
CLOCK SPRING ADJUSTMENT 2336
CLOCK SPRING INSPECTION 2337
DEPLOYMENT TOOL 2339
INSPECTION OF SST (DEPLOYMENT TOOL) 2339
Inspection Procedure 2339
AIR BAG MODULES 2341
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES 2341
Deployment Procedure for Inside of Vehicle 2341
Driver-side air bag module 2342
Passenger-side air bag module 2344
Side air bag module 2346
Curtain air bag module 2347
Pre-tensioner seat belt 2348
Deployment Procedure for Outside of Vehicle 2350
Driver-side air bag module 2350
Passenger-side air bag module 2353
Side air bag module 2356
Curtain air bag module 2358
Pre-tensioner seat belt 2360
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES 2363
SEAT BELT 2364
SEAT BELT 2364
LOCATION INDEX 2364
FRONT SEAT BELT 2365
FRONT SEAT BELT REMOVAL/INSTALLATION 2365
Pre-tensioner Seat Belt Connector Removal Note 2367
LOCK RELEASE SOLENOID INSPECTION 2367
REAR SEAT BELT 2368
REAR SEAT BELT REMOVAL/INSTALLATION 2368
FRONT BUCKLE 2369
FRONT BUCKLE REMOVAL/INSTALLATION 2369
FRONT BUCKLE SWITCH INSPECTION 2369
Driver-Side 2369
Passenger-Side 2370
REAR BUCKLE 2372
REAR BUCKLE REMOVAL/INSTALLATION 2372
SEAT BELT 2373
SEAT BELT INSPECTION 2373
Belt 2373
ELR 2373
ALR 2374
Load Limiter Retractor 2374
Seat Bert Lock Release 2375
CHILD-RESTRANT SEAT ANCHOR 2376
CHILD RESTRAINT SEAT ANCHOR REMOVAL/INSTALLATION 2376
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