1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD
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1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD
- GENERAL DATA AND MAINTENANCE covers general vehicle information (Repair Group 010) as well as the recommended maintenance schedules and service procedures to perform BMW scheduled maintenance work (Repair Group 020).
- The next seven sections (Repair Groups 1 through 7) are repair based and organized by three digit repair groups.
- Most major sections begin with a General repair group, e.g. 100 Engine–General. These “00” (double zero) groups are mostly descriptive in nature, covering topics such as theory of operation and troubleshooting.
- The remainder of the repair groups contain the service and repair information.
- The last two major sections contains detailed electrical wiring schematics and scan tool codes.
- A master listing of the individual repair groups can be found on the inside front cover.
- A comprehensive index can be found at the back of the manual.
TABLE OF CONTENTS:
1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD
010-2 How to Use This Manual............................ 2 010-3 Getting Started................................... 7 010-4 Advice for the Beginner........................... 11 010-5 Buying Parts...................................... 16 010-7 Tools............................................. 19 010-8 Emergencies....................................... 26 020-1 General Maintanence............................... 34 020-2 Maintenance Tables................................ 40 020-3 Fluid and Lubricant Specifications................ 47 020-4 Engine Oil Service................................ 51 020-5 Engine Compartment Maintenance.................... 56 020-6 Other Mechanical Maintenance...................... 64 020-7 Body and Interior Maintenance..................... 79 OBD-2 On-Board Diagnostics (OBD II)..................... 84 OBD-3 BMW Fault Codes (DTCs)............................ 95 100-1 Engine General.................................... 115 100-2 Engine General.................................... 134 110-2 Engine Removal and installation................... 138 113-1 Cylinder Head Removal and Installation General.... 154 113-2 Cylinder Head Removal (VANOS).................... 158 113-3 Cylinder Head Installation........................ 183 113-4 Diagnostic Testing................................ 204 116-1 Cylinder Head and Valvetrain General.............. 209 116-2 Cylinder Head..................................... 212 116-3 Valves............................................ 217 117-1 Camshaft Timing Chain General..................... 223 117-2 Crankshaft Front Oil Seal......................... 227 117-3 Camshaft Timing Chains, Removing.................. 231 117-4 Camshaft timing chains, Installing................ 247 117-5 Vanos............................................. 258 119-1 Lubrication System General........................ 277 119-2 Oil Pan........................................... 283 119-3 Component Replacement............................. 299 120-1 Ignition System General........................... 303 120-2 Ignition System Service........................... 314 130-1 Fuel Injection General............................ 324 130-2 Electrical Checks and Component Testing........... 332 130-3 Component Replacement............................. 338 130-4 ECM Pin Assignments............................... 357 170-1 Radiator and Cooling System General............... 366 170-2 Troubleshooting................................... 372 170-3 Cooling System Service............................ 377 200-1 Transmission General.............................. 393 210-1 Clutch General.................................... 396 210-2 Clutch Hydraulics................................. 399 210-3 Clutch Mechanical................................. 406 230-1 Manual Transmission General....................... 414 230-2 Transmission Fluid Service........................ 416 230-3 Transmission Service.............................. 418 230-4 Transmission Removal and Installation............. 426 240-1 Automatic Transmission General.................... 432 240-2 Transmission Service.............................. 435 240-3 Transmission Removal and Installation............. 440 250-1 Gearshift Linkage General......................... 447 250-2 Manual Transmission Gearshift..................... 448 250-3 Automatic Transmission Gearshift.................. 452 260-1 Driveshafts General............................... 456 260-2 Rear Driveshaft Service........................... 463 260-3 Front Driveshaft Service.......................... 474 270-1 Transfer Case General............................. 476 270-2 Transfer Case..................................... 477 300-1 Suspension, Steering and Brakes General........... 480 300-2 Electronic Brake and Stability Control Systems.... 487 300-3 Troubleshooting................................... 511 310-1 Front Suspension General.......................... 517 310-2 Shock Absorbers and Springs....................... 522 310-3 Front End Reinforcement........................... 532 310-4 Front Subframe.................................... 534 310-5 Stabilizer Bar.................................... 558 310-6 Front Wheel Bearings.............................. 560 311-1 Front Axle Final Drive General.................... 569 311-2 Drive Axles....................................... 574 311-3 Front Differential................................ 587 320-1 Steering and Wheel Alignment General.............. 599 320-2 Steering Wheel.................................... 603 320-3 Steering Column................................... 605 320-4 Power Steering System............................. 613 320-5 Wheel Alignment................................... 624 330-1 Rear suspension General........................... 629 330-2 Rear Shock Absorbers and Springs.................. 632 330-3 Rear Suspension Arms, Subframe and Bushings....... 638 330-4 Rear Stabilizer Bar............................... 657 330-5 Rear Wheel Bearings............................... 658 331-1 Rear Axle Final Drive General..................... 662 331-2 Drive Axles....................................... 664 331-3 Rear Differential................................. 671 331-4 Rear Differential Oil Seals....................... 676 340-1 Brakes General.................................... 681 340-2 Bleeding brakes................................... 690 340-3 Brake Pads, Calipers, and Rotors.................. 693 340-4 Master cylinder................................... 702 340-5 Brake booster..................................... 706 340-6 Parking brake..................................... 710 340-7 ABS Component Replacement......................... 716 400-1 Body General...................................... 727 400-2 Body Assembly..................................... 728 400-3 Safety and Security Features...................... 736 400-4 Interior Features................................. 741 410-1 Fenders, Engine Hood General...................... 748 410-2 Front Fenders..................................... 749 410-3 Engine Hood....................................... 752 411-1 Doors General..................................... 758 411-2 Doors............................................. 760 411-3 Door Panels....................................... 766 412-1 Trunk Lid, Tailgate General ...................... 772 412-2 Trunk Lid......................................... 773 412-3 Tailgate (Sport wagon models)..................... 779 510-1 Exterior Trim, Bumpers General.................... 787 510-2 Outside Rear View Mirrors......................... 788 510-3 Bumpers........................................... 792 510-4 Exterior Trim..................................... 800 512-1 Door Windows General.............................. 803 512-2 Window Service, 4-door Models..................... 811 512-3 Window Service, 2-door Models..................... 819 512-4 Window Regulator Service.......................... 832 513-1 Interior Trim General............................. 838 513-2 Center Console.................................... 841 513-3 Dashboard......................................... 843 515-1 Central Locking and Anti-Theft General............ 853 515-2 Central Locking................................... 855 515-3 Door Handles and Locks............................ 869 515-4 Electronic Immobilization (EWS)................... 891 515-5 Anti-Theft Alarm (DWA)............................ 895 520-1 Seats General..................................... 906 520-2 Front Seats....................................... 911 520-3 Rear Seats........................................ 915 540-1 Sunroof General................................... 917 540-2 Sunroof Components................................ 922 541-1 Convertible Top General........................... 926 541-2 Convertible Top Components........................ 937 541-3 Rollover.......................................... 945 600-1 General........................................... 947 600-2 E46 Electrical System............................. 949 600-3 Wiring Diagrams................................... 959 600-4 Electrical Troubleshooting........................ 964 610-1 Electrical Component Locations General............ 972 610-2 Fuse Positions.................................... 975 610-3 Ground Locations.................................. 989 610-4 Component Locations............................... 992 611-1 Wipers and Washers General........................1032 611-2 Wiper Blades......................................1043 611-3 Wiper Assemblies..................................1048 611-4 Washer Systems....................................1054 612-1 Switches eBahn - BMW 328..........................1060 612-2 Steering Wheel Switches...........................1062 612-3 Steering Column Switches..........................1065 612-4 Pedal Cluster Switches............................1070 612-5 Other Interior Switches...........................1072 620-1 Instruments General...............................1077 620-2 Instrument Cluster................................1078 630-1 Lights General....................................1087 630-2 Light Switch......................................1093 630-3 Headlights........................................1095 630-4 Front Foglights...................................1105 630-5 Turn Signals, Taillights..........................1108 630-6 Interior Lights...................................1114 640-1 Heating and AC General............................1119 640-2 Vents and Ducts...................................1141 640-3 Heating and A_C Controls..........................1147 640-4 Blower Components.................................1151 640-5 Heater Components.................................1155 640-6 Air Conditioning Components.......................1164 650-1 Radio General.....................................1175 650-2 Radio and Audio Accessories.......................1178 650-3 Speakers..........................................1180 650-4 Antenna...........................................1184 720-1 Seat Belts General................................1189 720-2 Front Seat Belt Assembly..........................1194 720-3 Rear Seat Belt Assembly...........................1204 721-1Airbag System (SRS) General........................1209 721-2 Airbag Electronics................................1217 721-3 Airbags...........................................1220 OBD-2 On-Board Diagnostics (OBD II).....................1228 OBD-3 BMW Fault Codes (DTCs)............................1239
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
Jasiah Hugh –
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