1998 Volvo TSI Vehicle Management System Manual – PDF DOWNLOAD
FILE DETAILS:
1998 Volvo TSI Vehicle Management System Manual – PDF DOWNLOAD
Language : English
Pages : 250
Downloadable : YES
Format : PDF
Size : 4.54 MB
DESCRIPTION:
1998 Volvo TSI Vehicle Management System Manual – PDF DOWNLOAD
FOREWORD:
The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to June 2001. The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is believed to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes. The new edition of this manual will update the changes. In service procedures where the title incorporates an operation number, this is a reference to an S.R.T. (Standard Repair Time). Service procedures which do not include an operation number in the title are for general information and no reference is made to an S.R.T.
TABLE OF CONTENTS:
1998 Volvo TSI Vehicle Management System Manual – PDF DOWNLOAD
General 7
Vehicle Management System 7
Engine Control System Glossary 8
Specifications 10
Description of Signals 10
EECU (D7C) and Breakout Box Connected in Series Between
EECU and Wiring Harness 10
EECU, D7C, with Breakout Box Connected to Wiring Harness Only 13
EECU (D12B and D12C), Breakout Box Connected in Series Between
EECU and Wiring Harness 16
EECU (D12B and D12C), Breakout Box Connected to Wiring
Harness Only 19
Pinouts 22
Engine Electronic Control Unit (EECU) 22
Pinouts 26
Vehicle Electronic Control Unit(VECU) 26
Schematic 28
D12B 28
Schematic 29
D12C 29
Schematic 30
D7C 30
Schematic 31
VECU 31
Tools 33
Special Tools 33
Other Special Equipment 35
Design and Function 37
Vehicle Management System 37
Strategy 37
Conventional Control Systems 37
Data Link System 38
Data Links, Design and Function 39
Diagnostic Connector 47
Communication Equipment 48
Instrument Cluster 49
Vehicle Electronic Control Unit (VECU) 50
Engine Electronic Control Unit 51
ABS Brake System ECU 63
SRS Airbag ECU 64
Transmission ECU 65
Breakout Boxes and Harnesses 66
VECU Overview 67
VECU Functions 68
Sensor Locations 73
Control Unit Locations 77
Fuses and Relays 81
Troubleshooting 85
Fault Code Troubleshooting 85
Message and Parameter Descriptions 85
FMI Table 87
Reading/Clearing Fault Codes 88
1
Fault Tracing Strategy 88
MID 128 EECU 92
MID 128 Fault Code Table 92
MID 128 PID 45 Preheater Status 96
Fault Codes 96
MID 128 PID 45 Preheater Status, Check 97
MID 128 PID 49 ABS Control Status 98
Fault Codes 98
MID 128 PID 49 ABS Control Status, Check 99
MID 128 PID 84 Road Speed 100
Fault Codes 100
MID 128 PID 84 Road Speed, Check 101
MID 128 PID 85 Cruise Control Status 102
Fault Codes 102
MID 128 PID 85 Cruise Control Status, Check 103
MID 128 PID 91 Accelerator Pedal Position 104
Fault Codes 104
MID 128 PID 91 Accelerator Pedal Position, Check 105
MID 128 PID 94 Fuel Delivery Pressure 106
D7C and D12C 106
Fault Codes 106
MID 128 PID 94 Fuel Delivery Pressure, Check 107
D7C and D12C 107
MID 128 PID 100 Engine Oil Pressure 110
Fault Codes 110
MID 128 PID 100 Engine Oil Pressure, Check 111
MID 128 PID 102 Boost Pressure 114
Fault Codes 114
MID 128 PID 102 Boost Pressure, Check 115
MID 128 PID 105 Boost Air Temperature 118
Fault Codes 118
MID 128 PID 105 Boost Air Temperature, Check 119
MID 128 PID 107 Air Filter Differential Pressure 122
Fault Codes 122
MID 128 PID 107 Air Filter Differential Pressure, Check 124
MID 128 PID 108 Atmospheric Pressure 125
Fault Codes 125
MID 128 PID 110 Engine Coolant Temperature 126
Fault Codes 126
MID 128 PID 110 Engine Coolant Temperature, Check 127
MID 128 PID 111 Coolant Level 129
Fault Codes 129
MID 128 PID 111 Coolant Level, Check 130
MID 128 PID 158 Battery Voltage 131
Fault Codes 131
MID 128 PID 158 Battery Voltage, Check 132
MID 128 PID 172 Air Inlet Temperature 133
Fault Codes 133
MID 128 PID 172 Air Inlet Temperature, Check 134
MID 128 PID 174 Fuel Temperature 136
D7C and D12C 136
Fault Codes 136
MID 128 PID 174 Fuel Temperature, Check 137
D7C and D12C 137
MID 128 PID 175 Engine Oil Temperature 140
2
Fault Codes 140
MID 128 PID 175 Engine Oil Temperature, Check 141
MID 128 PID 228 Road Speed Sensor Calibration 144
Fault Codes 144
MID 128 PID 228 Road Speed Sensor Calibration, Check 145
MID 128 PPID 86 Engine Brake Torque Percent 146
Fault Codes 146
MID 128 PPID 86 Engine Brake Torque Percent, Check 147
MID 128 PPID 119 High Coolant Temperature 148
Fault Codes 148
MID 128 PPID 119 High Coolant Temperature, Check 149
MID 128 PPID 122 VCB Engine Compression Brake 151
D12B and D12C 151
Fault Codes 151
MID 128 PPID 122 VCB Engine Compression Brake, Check 152
D12B and D12C 152
MID 128 PPID 123 EPG 2 153
D12B and D12C 153
Fault Codes 153
MID 128 PPID 123 EPG 2, Check 154
D12B and D12C 154
MID 128 PPID 124 EPG 1 155
Fault Codes 155
MID 128 PPID 124 EPG 1, Check 156
MID 128 SID 1/2/3/4/5/6 Injector 157
D12B and D12C 157
Fault Codes 157
MID 128 SID 1/2/3/4/5/6 Injector, Check 159
D12B and D12C 159
MID 128 SID 17 Fuel Shutoff Valve 161
Fault Codes 161
MID 128 SID 17 Fuel Shutoff Valve, Check 162
D7C only 162
MID 128 SID 20 Timing Sleeve 163
D7C only 163
Fault Codes 163
MID 128 SID 20 Timing Sleeve, Check 165
D7C only 165
MID 128 SID 21 Engine Position Timing Sensor 166
D12B and D12C 166
Fault Codes 166
MID 128 SID 21 Engine Position Timing Sensor, Check 167
D12B and D12C 167
MID 128 SID 21 Needle Lift Sensor 168
Fault Codes 168
MID 128 SID 21 Needle Lift Sensor, Check 169
D7C only 169
MID 128 SID 22 Engine Speed Sensor 170
Fault Codes 170
MID 128 SID 22 Engine Speed Sensor, Check 171
MID 128 SID 23 Rack Actuator 172
D7C only 172
Fault Codes 172
MID 128 SID 23 Rack Actuator, Check 174
D7C only 174
3
MID 128 SID 24 Rack Position Sensor 175
D7C only 175
Fault Codes 175
MID 128 SID 24 Rack Position Sensor, Check 176
D7C only 176
MID 128 SID 33 Fan Control 177
Fault Codes 177
MID 128 SID 33 Fan Control, Check 178
MID 128 SID 64 Redundant Engine Speed Sensor 179
D7C only 179
Fault Codes 179
MID 128 SID 64 Redundant Engine Speed Sensor, Check 180
D7C only 180
MID 128 SID 70 Preheater Element 1 181
Fault Codes 181
MID 128 SID 70 Preheater Element 1, Check 182
MID 128 SID 71 Preheater Element 2 183
D12B only 183
Fault Codes 183
MID 128 SID 71 Preheater Element 2, Check 184
D12B 184
MID 128 SID 230 Idle Validation Switch 1 185
Fault Codes 185
MID 128 SID 230 Idle Validation Switch 1, Check 186
MID 128 SID 231 SAE J1939 Control Link 187
Fault Codes 187
MID 128 SID 232 5 Volt DC Supply 189
Fault Codes 189
MID 128 SID 232 5 Volt DC Supply, Check 190
MID 128 SID 240 Program Memory 191
Fault Codes 191
MID 128 SID 250 SAE J1587/1708 Information Link 192
Fault Codes 192
MID 128 SID 253 Data Set Memory EEPROM 193
Fault Codes 193
MID 128 SID 254 Engine Electronic Control Unit (EECU) 194
Fault Codes 194
MID 144 VECU 196
MID 144 Fault Code Table 196
MID 144 PID 29 Second Accelerator Pedal Position Sensor 198
Fault Codes 198
MID 144 PID 29 Second Accelerator Pedal Position Sensor, Check 199
MID 144 PID 84 Road Speed 201
Fault Codes 201
MID 144 PID 84 Road Speed, Check 202
MID 144 PID 91 Accelerator Pedal Position 204
Fault Codes 204
MID 144 PID 91 Accelerator Pedal Position, Check 205
MID 144 PID 152 VECU, Number of Resets 207
Fault Codes 207
MID 144 PPID 69 Idle Validation Switch 208
Fault Codes 208
MID 144 PPID 69 Idle Validation Switch, Check 209
MID 144 PPID 70 Pedal Switches, Supply 211
Fault Codes 211
4
MID 144 PPID 70 Pedal Switches, Supply, Check 212
MID 144 PPID 71 Cruise Control and Engine Brake, Supply Switch 215
Fault Codes 215
MID 144 PPID 71 Cruise Control and Engine Brake, Supply
Switch, Check 216
MID 144 PPID 72 Accelerator Pedal, Supply Sensors 220
Fault Codess 220
MID 144 PPID 72 Accelerator Pedal, Supply Sensors, Check 221
MID 144 PPID 73 Second Accelerator Pedal, Supply Sensors 223
Fault Codes 223
MID 144 PPID 73 Second Accelerator Pedal, Supply Sensors,
Check 224
MID 144 PPID 75 Range Inhibitor, Solenoid Valve Status 226
Fault Codes 226
MID 144 PPID 75 Range Inhibitor, Solenoid Valve Status, Check 227
MID 144 SID 230 Idle Validation Switch 1 229
Fault Codes 229
MID 144 SID 230 Idle Validation Switch 1, Check 230
MID 144 SID 231 SAE J1939 Control Link 232
Fault Codes 232
MID 144 SID 231 SAE J1939 Control Link, Check 233
MID 144 SID 240 Program Memory 234
Fault Codes 234
MID 144 SID 243 Cruise Control Set Switch 235
Fault Codes 235
MID 144 SID 243 Cruise Control Set Switch, Check 236
MID 144 SID 250 SAE J1587/1708 Information Link 238
Fault Codes 238
MID 144 SID 250 SAE J1587/1708 Information Link, Check 239
MID 144 SID 253 Data Set Memory EEPROM 240
Fault Codes 240
MID 144 PSID 3 Idle Validation Switch 3 241
Fault Codes 241
MID 144 PSID 3 Idle Validation Switch 3, Check 242
Service Procedures 245
Engine ECU, Replacement 245
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