1992 EZGO 295cc and 350cc 4 CYCLE ENGINE SHOP REBUILD & SERVICE PARTS MANUAL – PDF DOWNLOAD
FILE DETAILS:
1992 EZGO 295cc and 350cc 4 CYCLE ENGINE SHOP REBUILD & SERVICE PARTS MANUAL – PDF DOWNLOAD
Language : English
Pages :112
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1992 EZGO 295cc and 350cc 4 CYCLE ENGINE SHOP REBUILD & SERVICE PARTS MANUAL – PDF DOWNLOAD
ENGINE DISASSEMBLY A
CYLINDER HEAD REMOVAL
Air Cleaner A-1
Carburetor A-1
Coil and Bracket A-1
Blower Housing A-1
Exhaust Manifold A-1
Rear Cylinder Baffle A-1
Front Timing Belt Cover A-1
Idler, Timing Belt and Cam Gear A-1
Rear Timing Belt Cover A-2
Front Cylinder Baffle A-2
Rocker Cover and Gasket A-2
Rocker Assembly and Cam Shaft A-2
Cylinder Head and Gasket A-2
Valves A-3
Valve Guides A-3
ENGINE DISASSEMBLY B
CRANKCASE DISASSEMBLY
Oil Filter B-1
Fan Hub B-1
Pulser Coil B-1
Oil Pressure Switch B-1
Oil Pump B-1
Crankcase End Cover B-2
End Cover Gasket and Oil Feed O-Ring B-2
Balancer Shaft B-2
Pistons B-2
Crankshaft B-2
Balancer and Crankshaft Seals B-2
Balancer Shaft and Crankcase Bearings B-2
PCV Valve B-3
Crankcase End Cover B-3
Piston and Connecting Rod B-3
Crankshaft Bearing B-3
Page iv
TABLE OF CONTENTS
Engine Shop Rebuild and Parts Manual
Section Page No
ENGINE MEASUREMENTS AND SPECIFICATIONS C
ENGINE MEASUREMENTS AND SPECIFICATIONS
Check Flatness of Crankcase, End Cover and Cylinder Head C-1
Crankcase Cylinder Bores C-2
Crankcase and End Cover Crankshaft Bearing Bores C-2
Crankshaft Journals and Gear C-2
Crankcase and End Cover Balancer Shaft Bearing Bores C-2
Balancer Shaft Journals and Gear C-2
Piston C-2
Wrist Pin C-3
Connecting Rod C-3
Cylinder Head Cam and Rocker Shaft Bores C-3
Valves Guides and Seats C-3
Valves and Valve Springs C-3
Camshaft C-3
Rocker Shaft and Rocker Arms C-3
Piston Ring Gap C-3
Torque Specifications C-3
ENGINE REASSEMBLY D
CRANKCASE ASSEMBLY
Honing the Cylinder Bores D-1
Pistons and Connecting Rods D-1
Piston Rings D-2
Crankcase End Cover D-2
Crankcase Bearings D-2
Crankshaft Bearing D-3
Crankshaft and Balancer Shaft Seals D-3
Crankshaft D-3
Pistons D-3
Balancer Shaft D-3
Checking Crankshaft and Balancer Shaft Endplay D-4
End-Play Spacers D-4
Oil Feed O-Ring D-4
Crankcase End Cover Gasket D-4
Crankcase End Cover D-4
Oil Pump Gear Rotors D-5
Page v
TABLE OF CONTENTS
Engine Shop Rebuild and Parts Manual
Section Page No
Oil Pressure Switch D-4
Pulser Coil D-4
Fan Hub D-4
Pulser Coil and Air Gap D-5
PCV Valve D-5
Oil Filter D-5
ENGINE REASSEMBLY E
CYLINDER HEAD ASSEMBLY
Valve Guides E-1
Cutting the Valve Seats E-1
Lapping the Valves E-1
Valve Stem Seals E-2
Valves E-2
Cylinder Head E-2
Camshaft E-2
Rocker Assembly E-2
Rear Timing Belt Cover E-3
Drive and Cam Pulleys, Idler and Timing Belt E-3
Front Timing Belt Cover E-4
Front Cylinder Baffle E-4
Rear Cylinder Baffle E-4
Exhaust Manifold and Gasket E-4
Blower Housing E-4
Coil and Mounting Bracket E-4
Valve Adjustment E-4
Spark Plugs E-4
Rocker Cover E-5
Carburetor E-5
ILLUSTRATED PARTS BREAKDOWN F
ILLUSTRATED PARTS BREAKDOWN
Engine Illustrations F-1
Engine Parts List F-6
SERVICE TOOLS
CYLINDER HEAD REMOVAL A-1
CRANKCASE DISASSEMBLY B-1
ENGINE MEASUREMENTS AND SPECIFICATIONS C-1
CRANKCASE ASSEMBLY D-1
CYLINDER HEAD ASSEMBLY E-1
S.M 11/24
