1989-1996 EZGO Textron ELECTRIC POWERED VEHICLES OPERATION AND SERVICE MANUAL – PDF DOWNLOAD
FILE DETAILS:
1989-1996 EZGO Textron ELECTRIC POWERED VEHICLES OPERATION AND SERVICE MANUAL – PDF DOWNLOAD
Language : English
Pages :234
Downloadable : Yes
File Type : PDF
ELECTRIC POWERED VEHICLES
MODEL YEARS: 1989 – 1993
GOLFCARS
X – 440/444
X-444F (FREEDOM )
X – 444J (SPIRIT)
TRUCKS
XI – 300/500
XT- 300/500
PERSONNEL CARRIERS
PC4X
PC4XI
PC4XJ (LIBERTY )
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1989-1996 EZGO Textron ELECTRIC POWERED VEHICLES OPERATION AND SERVICE MANUAL – PDF DOWNLOAD
GENERAL A 1
Operating Controls A 1
Before Starting A 2
Towing A 3
Servicing – Initial A 4
Preventative Maintenance A 4
Torque Specifications A 7
SAFETY PROCEDURES B 1
General Precautions B 1
Battery Removal B 1
Lifting Procedures B 2
WHEELS AND TIRES C 1
Tire Repair C 1
Tire Mounting C 1
STEERING D 1
Steering Assembly D 1
Steering Disassembly D 1
SUSPENSION E 1
Front Suspension Disassembly E 1
Front Suspension Bearing Maintenance E 3
Removal of Axle and Hub Assembly E 4
Front Wheel Alignment E 7
Rear Suspension E 9
Front Bumper Removal – 1990/1991 Supplement E 11
Four Wheel Front End Alignment – 1990/1991 Supplement E 12
ACCELERATOR F 1
Accelerator Adjustment F 1
Accelerator Linkage Removal F 1
Accelerator Pedal Removal F 3
12/15/90 Pg iii
I I I !AlOlEl
GENERAL INDEX
SECTION
BRAKES-1989 G
General G
Daily Brake Test G
6 Month Maintenance G
How the Brake Works G
How the Adjuster Works G
Disassembly of Brake Pedal G
Hill Brake Release Removal G
Brake Drum and Shoe Removal G
Compensating Brake Linkage Adjustment G
Adjustment of Wheel Brake G
BRAKES-STARTING 1990 G
GENERAL G
Daily Brake Test G
6 Month Maintenance G
How the Brake Works G
How the Adjuster Works G
Disassembly of Brake Pedal G
Hill Brake Release Removal G
Brake Drum and Shoe Removal G
Compensating Brake Linkage Adjustment G
Adjustment of Wheel Brake G
BRAKES – LA TE 1992 G
BATTERIES AND CHARGING
General H
Battery Installation H
Charging H
A C Line Voltage H
Rotating Cars H
Adding Water H
Water Level H
Cleaning H
Testing Batteries H
GENERAL INDEX
SECTION PAGE NO
BATTERY CHARGER J 1
General J 1
Charger Installation J 2
Charger Trouble-Shooting J 3
Component Replacement J 9
ELECTRICAL – RESISTOR COIL VERSION K 1
General K 1
Control Circuit K 1
Power Circuit K 1
Testing the Motor K 8
Forward-Neutral-Reverse Switch K 8
Forward-Neutral-Reverse Switch Removal and Disassembly K 10
Accelerator Switch K 10
Accelerator Switch Removal K 12
Resistor Replacement K 12
MOTOR L 1
Motor Removal and Disassembly L 1
Electric Motor Repair L 1
Voltage and Resistance Measurement L 1
Brush Wear Measurement L 5
Reassembly L 8
REAR AXLE M 1
Rear Axle Removal M 1
Rear Axle Shaft Repair M 4
ELECTRICAL – SOLID STATE SPEED CONTROL VERSION N 1
Control Circuit N 1
Power Circuit N 1
Features and Benefits N 1
Trouble-Shooting N 5
Forward-Neutral-Reverse Switch N 18
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I I I !A!O!E!
GENERAL INDEX
HORN AND ACCESSORY WIRING
Horn Circuit
Head and Taillight Circuit
Brake Light Circuit
Turn Signals and Flasher
Hour Meter Circuit
State of Charge Meter
BODY AND TRIM
PAINT INSTRUCTIONS
TROUBLE-SHOOTING
Motor Drive and Electrical Systems
Non-Powertrain Systems
VEHICLE SPECIFICATIONS
Golf Cars (X-440/444)
Spirit ( X-444J)
Freedom (X-444F)
Personnel Carrier (PC4X)
Liberty (PC4XJ)
Industrial Personnel Carrier (PC4XI)
Turf Truck (XT-300/500)
Industrial Truck (Xl-300/500)
LIGHTNING PROTECTION AND
GROUNDING SPECIFICATION
S.M 11/24
